WAGNER Wildcat 18-40 Translation Of The Original Operating Manual
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WAGNER Wildcat 18-40 Translation Of The Original Operating Manual

Icebreaker piston pumps
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See also: Service Manual
Version 08/2018
Wildcat 10-70 / 18-40
Puma 28-40 / 15-70
Puma 21-110 / 15-150
Leopard 35-70
Leopard 35-150 / 48-110
Jaguar 75-150
IceBreaker Piston Pumps
3
3
Flow rate 40 cm
– 150 cm
B_06985

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Summary of Contents for WAGNER Wildcat 18-40

  • Page 1 Version 08/2018 Wildcat 10-70 / 18-40 Puma 28-40 / 15-70 Puma 21-110 / 15-150 Leopard 35-70 Leopard 35-150 / 48-110 Jaguar 75-150 IceBreaker Piston Pumps Flow rate 40 cm – 150 cm B_06985...

  • Page 3: Table Of Contents

    Electrical Devices and Equipment 4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for the Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Spray Devices 4.2.3 Grounding the Unit 4.2.4 Product hose 4.2.5 Cleaning and Flushing 4.2.6 Touching Hot Surfaces 4.2.7...
  • Page 4 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.5 Technical Data for Leopard and Jaguar 5.5.6 Measurements and Connections for Leopard and Jaguar 5.5.7 Volume Flow 5.5.8 Performance diagrams Operating elements 5.6.1 Pressure Regulator Unit Product Filter and Return Line 5.7.1 High-pressure Filter (Option) 5.7.2...
  • Page 5 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 FUNCTION TEST AFTER REPAIR WORK DISPOSAL ACCESSORIES 13.1 Wildcat and Puma Pumps 13.1.1 Product Outlet and Miscellaneous 13.1.2 Product inlet 13.1.3 Trolley, Frame and Wall Mount Accessories 13.2 Leopard and Jaguar Pumps 13.2.1 Product Outlet and Miscellaneous 13.2.2 Product inlet 13.2.3 Trolley and Wall Mount...

  • Page 6: About These Instructions

    Language Order No. German 2333537 Translation of the original operating manual Language Order No. Language Order No. French 2333539 English 2333538 Spanish 2333541 Italian 2333540 Japanese 2338088 Russian 2351629 Dutch 2367552 Hungarian 2352104 Additional languages on request or at: www.wagner-group.com...

  • Page 7: Service Manual

    Language Order No. Language Order No. German 2335993 English 2335994 Additional languages on request or at: www.wagner-group.com ABBREVIATIONS Number of pieces Stainless steel Position Polyethylene Marking in the spare parts lists Ultra-high molecular weight polyethylene Order No. Order number Polytetrafluorethylene...

  • Page 8: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.

  • Page 9: Special Versions For Acidic Hardeners

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 NOTICE Abrasive working materials and pigments! Greater wear of product-wetted parts. Use the application-oriented model (flow rate/cycle, product, valves, etc.) as indicated in Chapter 5.5. Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5.5.1.

  • Page 10: Identification

    5.5.3 5.5.5 (technical data regarding the Wildcat, Puma, Leopard and Jaguar pumps). Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: knocking or pushing metal against metal is to be avoided;...

  • Page 11: Type Plates

    Empty and fill the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings. TYPE PLATES Designation 1 Manufacturer and CE Identification Wagner International AG CH-9450 ALTSTÄTTEN 2 Pump type II 2 G Ex h IIB T3/T4 Gb X MADE IN SWITZERLAND...

  • Page 12: Basic Safety Instructions

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT Electric shock hazard! Danger to life from electric shock Prepare device in accordance with the local safety requirements with regard to the...

  • Page 13: Personnel Qualifications

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: - Periodic preventative maintenance and service (replacing hoses, checking tightness strength of the connections etc.). - Regular monitoring of leaks and defects via visual inspection and odor testing, e.g., daily before commissioning, at the end of work or weekly.

  • Page 14: Safe Handling Of Wagner Spray Devices

    "Troubleshooting" chapter. If necessary or at least every 12 months, the liquid ejection devices must be checked for safe working conditions by an expert (e.g. WAGNER Service Technician) in accordance with the guidelines for liquid ejection devices (ZH 1/406 and DGUV 100-500 Chapters 2.29 and 2.36).

  • Page 15: Product Hose

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 4.2.4 PRODUCT HOSE Hazard due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.

  • Page 16: Cleaning And Flushing

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 4.2.5 CLEANING AND FLUSHING Hazard due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-ignitable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are conductive or static dissipative and grounded.

  • Page 17: Maintenance And Repair

    4.2.7 MAINTENANCE AND REPAIR Hazard due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories.

  • Page 18: Description

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 DESCRIPTION COMPONENTS Designation 1 Control housing with integrated silencer 2 Air pressure regulator 3 Ball valve 4 Air motor 5 Compressed air inlet 6 Mounting flange 7 Separating agent cup 8 Product outlet 9 Fluid section 10 Product inlet 11 Grounding connection...

  • Page 19: Protective And Monitoring Equipment

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 PROTECTIVE AND MONITORING EQUIPMENT WARNING Overpressure! Danger to life from bursting device components. Never change the safety valve setting. The air motor is fitted with a safety valve. The safety valve has been set and sealed at the factory.

  • Page 20: Recommended Packings

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.2 RECOMMENDED PACKINGS WAGNER packings for this device: Product Color Leather dark brown PTFE with graphite black Ultra high molecular weight transparent polyethylene PTFE white Each product has the following properties, which influence the packings:...

  • Page 21: Technical Data For Wildcat And Puma

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.3 TECHNICAL DATA FOR WILDCAT AND PUMA Description Units Pump ratio 10:1 18:1 28:1 15:1 21:1 15:1 Volume flow per double stroke cm3; cc 14.4 22.4 16.8 Maximum operating overpressure 1160 2089 3249 1740...

  • Page 22: Measurements And Connections For Wildcat And Puma

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.4 MEASUREMENTS AND CONNECTIONS FOR WILDCAT AND PUMA mm; Inch mm; Inch mm; Inch mm; Inch mm; Inch mm; Inch 736; 29 722; 28.4 736; 29 1034; 40.7 169; 6.7 ~ 321; 12.6 261.5;...

  • Page 23: Technical Data For Leopard And Jaguar

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.5 TECHNICAL DATA FOR LEOPARD AND JAGUAR Description Units Pump ratio 35:1 48:1 35:1 75:1 Volume flow per double stroke (DH) cm3; cc Maximum operating overpressure 3626 5511 3916 7687 Maximum possible strokes in operation DH/min Maximum recommended strokes per minute in DH/min...

  • Page 24: Measurements And Connections For Leopard And Jaguar

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.6 MEASUREMENTS AND CONNECTIONS FOR LEOPARD AND JAGUAR mm; inch mm; inch mm; inch mm; inch 799; 31.5 1080; 42.5 1200; 47.2 240; 9.4 304; 12 ~ 434; 17.1 ~ 595; 23.4 305;...

  • Page 25: Volume Flow

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.5.7 VOLUME FLOW WAGNER AL nozzles Volume flow* in l/min 7 MPa 10 MPa 15 MPa 20 MPa Maximum ranges for ø inch ø mm Spray angle 70 bar 100 bar...
  • Page 26 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 WILDCAT 18-40 WILDCAT 10-70 Stroke frequency /min Stroke frequency /min bar (MPa) nl/min nl/min bar (MPa) <psi> <scfm> <scfm> <psi> 150 (15) 80 (8) <1160> <14> <2175> <21> 60 (60) <10.5>...
  • Page 27 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 LEOPARD 35-70 LEOPARD 48-110 Stroke frequency /min Stroke frequency /min bar (MPa) nl/min bar (MPa) nl/min <psi> <scfm> <psi> <scfm> 3000 400 (40) 250 (25) 1500 <106> <5800> <3625> <53> 200 (20) 1200 300 (30) 2250...

  • Page 28: Operating Elements

    5.7.1 HIGH-PRESSURE FILTER (OPTION) To ensure problem-free operation it is recommended that a WAGNER high-pressure filter be used. These have been developed especially for WAGNER pneumatic pumps. Preferred The filter inserts can be exchanged depending on the product to filter installation pos.

  • Page 29: Relief Combination And Inline Filter Up To 270 Bar (Option)

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 5.7.2 RELIEF COMBINATION AND INLINE FILTER UP TO 270 BAR (OPTION) Instead of the standard high-pressure filter the lower-cost filter-relief 27 MPa, 270 bar, 3916 psi combination and an inline filter can be used if only a small volume of product will be processed.

  • Page 30: Feed Pump (Option)

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 FEED PUMP (OPTION) A feed pump can be used with high-viscosity products or longer feed lines. Dimensioning of the feed pump The IceBreaker piston pumps pump the working product to the product output with up and down strokes but only draw in new product on the up stroke.

  • Page 31: Assembly And Commissioning

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 32: Assembly And Installation

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 ASSEMBLY AND INSTALLATION WARNING Inclined ground! Risk of accidents if the device rolls away/falls. Place the device on horizontal floor. If the floor is inclined, position the feet of the trolley towards the gradient. Secure the trolley.

  • Page 33: Ventilation Of The Spray Booth

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 6.5.1 VENTILATION OF THE SPRAY BOOTH Operate the device in a spray booth approved for the working materials. - or - Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on.
  • Page 34 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Grounding scheme (example) Conveyor Ex zone Work piece R max < 1 MΩ Spraying Product stand tank Floor, static dissipative B_00304 Part / workstation Cable cross section Pump 4 mm2; AWG 12 Product tank 6 mm2;...

  • Page 35: Commissioning

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 COMMISSIONING WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with flushing agent or working medium.

  • Page 36: Operation

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating personnel must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. Before work commences, the operating personnel must receive appropriate system training.

  • Page 37: Pressure Relief/Work Interruption

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 PRESSURE RELIEF/WORK INTERRUPTION The pressure must always be relieved when: − after the spraying tasks are finished, − before servicing or repairing the spraying system, − before carrying out cleaning tasks on the spraying system, −...

  • Page 38: Basic Flushing

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 BASIC FLUSHING Regular flushing Regular flushing, cleaning and maintenance ensures the pump's high pumping and extraction capacity. The cleaning and flushing agents used must be compatible with the working material. Do not flush hardener pumps with water. Only flush them using suitable flushing agents (solvents).

  • Page 39: Cleaning And Maintenance

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING PERSONNEL Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: −...

  • Page 40: Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 41: Safety Checks And Maintenance Intervals

    Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36: – The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.
  • Page 42 Fitting embossing Meaning xxx bar Pressure yymm Crimping date (year/month) Internal code Hose imprinting Meaning Wagner Name / Manufacturer yymm Date of manufacture (year/month) xxx bar (xx MPa) Pressure e.g., 270 bar (27 MPa) Internal code DNxx (e.g., DN10) Nominal diameter...

  • Page 43: Emptying Pump

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 8.2.4 EMPTYING PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings.

  • Page 44: Filling The Empty Pump

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 8.2.5 FILLING THE EMPTY PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Fill the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings.

  • Page 45: Cleaning And Replacing The Filter

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 8.2.6 CLEANING AND REPLACING THE FILTER 8.2.6.1 STRAIGHT INLINE FILTER 1. Flush the pump and inline filter in accordance with Chapter 7.5. Flush using the spray gun so that the 27 MPa; 270 bar; 3916 psi flushing agent flows through the inline filter.
  • Page 46 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 8.2.6.3 HIGH-PRESSURE FILTER 1. Flush the pump and HP filter in accordance with Chapter 7.5, Filter installation position and while doing so: Preferred Turned over – At the preferred filter installation position: Flush via the return valve (1).

  • Page 47: Troubleshooting And Rectification

    The air motor is iced up There is a lot of condensation water Install a water separator. in the air supply. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER Service Center.

  • Page 48: Repair Work

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 49: Cleaning The Parts After Disassembly

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 10.4 CLEANING THE PARTS AFTER DISASSEMBLY WARNING Incompatibility of cleaning agent and working medium! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the cleaning agents and working media on the basis of the safety data sheets.

  • Page 50: Function Test After Repair Work

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 11 FUNCTION TEST AFTER REPAIR WORK After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel.

  • Page 52: Accessories

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 13 ACCESSORIES 13.1 WILDCAT AND PUMA PUMPS 13.1.1 PRODUCT OUTLET AND MISCELLANEOUS 270 bar B_05287 55/56 Mount fittings x and y at the correct position, depending on the system's characteristics.
  • Page 53 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Order No. Designation 2329460 2329456 2329467 2329471 2329517 2329475 Piston pump PE/TG 2329462 2329458 2329469 2329473 2330614 2329477 Piston pump PE/T 2366704 Piston pump PE/T TC 1.4404 9992504 Separating agent 250 ml;...

  • Page 54: Product Inlet

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 13.1.2 PRODUCT INLET DN16 DN25 B_03921 For trouble-free suction, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.
  • Page 55 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Order No. Designation 2329460 2329456 2329467 2329471 2329517 2329475 Piston pump PE/TG 2329462 2329458 2329469 2329473 2330614 2329477 Piston pump PE/T 2366704 Piston pump PE/T TC 1.4404 2332169 Hopper set, 5 l for piston pump 2323225...

  • Page 56: Trolley, Frame And Wall Mount Accessories

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 13.1.3 TROLLEY, FRAME AND WALL MOUNT ACCESSORIES B_03922 Order No. Order No. Order No. Designation 2329460 2329456 2329467 2329471 2329517 2329475 Piston pump PE/TG 2329462 2329458 2329469 2329473 2330614 2329477 Piston pump PE/T 2366704 Piston pump PE/T TC 1.4404 Trolley 4", complete...

  • Page 58: Leopard And Jaguar Pumps

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 13.2 LEOPARD AND JAGUAR PUMPS 13.2.1 PRODUCT OUTLET AND MISCELLANEOUS 50/51 270 bar 55/56 B_05290 Mount fittings x and y at the correct position, depending on the system's characteristics.
  • Page 59 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order Order No. Order No. Order No. Designation 2329479 2329484 2329490 2329501 Piston pump PE/TG 2329481 2329486 2329493 2329505 Piston pump PE/T 2329495 2329503 Piston pump PE/L 2366702 Piston pump PE/T TC 1.4404 9992504 Separating agent 250 ml;...

  • Page 60: Product Inlet

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 13.2.2 PRODUCT INLET DN16 DN25 For trouble-free suction, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.
  • Page 61 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Order No. Order No. Designation 2329479 2329484 2329490 2329501 Piston pump PE/TG 2329481 2329486 2329493 2329505 Piston pump PE/T 2329495 2329503 Piston pump PE/L 2366702 Piston pump PE/T TC 1.4404 2324110 Suction hose DN16-SSt, complete 2324116...

  • Page 62: Trolley And Wall Mount

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 13.2.3 TROLLEY AND WALL MOUNT B_05270 Order No. Order No. Order No. Order No. Designation 2329479 2329484 2329490 2329501 Piston pump PE/TG 2329481 2329486 2329493 2329505 Piston pump PE/T 2329495 2329503 Piston pump PE/L 2366702 Piston pump PE/T TC 1.4404...

  • Page 63: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 64: Overview Of The Components

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.2 OVERVIEW OF THE COMPONENTS Tightening torque pos. 2 and 3 B_05154 Designation Order No. Order No. Order No. Order No. Piston pump 2329460 2329462 2329456 2329458 Fluid section 2329645 2329647 2329641 2329643 Air motor 3/75...
  • Page 65 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Tightening torque pos. 2 and 3 B_05261 Designation Order No. Order No. Order No. Order No. Piston pump 2329475 2329477 2329517 2330614 Fluid section 2329650 2329652 2329654 2329656 Air motor 3/75 2329619 Connection set for air motor - fluid section 2350031...
  • Page 66 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Tightening torque pos. 2 and 3 B_05154 Order No. Designation Order No. Order No. Order No. Piston pump 2329479 2329481 2329484 2329486 Fluid section 2329645 2329647 2329650 2329652 Air motor 3/75 2329621 2329623 Connection set for air motor - fluid section...
  • Page 67 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Tightening torque pos. 2 and 3 B_05261 Designation Order No. Order No. Order No. Piston pump 2329501 2329505 2329503 Fluid section 2329650 2329652 2329664 Air motor 2329625 Connection set for air motor - fluid section 2350033 Grounding cable, complete 236219...

  • Page 68: Air Motors

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.3 AIR MOTORS 14.3.1 WILDCAT, PUMA AND LEOPARD AIR MOTORS 10-15 Nm; 7-11 lbft 20-25 Nm; 15-19 lbft 45 Nm; 33 lbft 2-3 Nm; appr. 2 lbft 53a, 53b 25 Nm; 19 lbft B_03927 Do not dismount the piston (pos.
  • Page 69 Safety valve, 8.1 bar 2336178 Safety valve, 4.4 bar TC 1.4404 9974115 9974084 9974087 O-ring 9974085 O-ring 9974089 O-ring 9974095 9974096 O-ring 9971448 9971137 O-ring 9974097 9974100 O-ring 9974098 9974101 O-ring 9998674 Threaded plug 9998274 Threaded plug 2330369 2330370 2330371 Label, WAGNER...
  • Page 70 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Order No. Designation 9998675 Threaded plug 2359165 2359171 Control housing 2359170 Control housing TC 1.4404 9925033 9920106 9925026 Washer 9900225 9907121 9900225 Hexagon screw 2386160 (new) 2386161 (new) Self-locking hexagon nut Hexagon nut secured with Loctite 9910101 (old)

  • Page 71: Wildcat And Puma Air Motor Regulators

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.3.2 WILDCAT AND PUMA AIR MOTOR REGULATORS B_06962 Pos 3: Screw in the pressure gauge only until the white sealing ring is completely inside the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale. Order No.

  • Page 72: Leopard Air Motor Regulator

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.3.3 LEOPARD AIR MOTOR REGULATOR B_06963 Pos 3: Screw in the pressure gauge only until the white sealing ring is completely inside the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale. Order No.

  • Page 73: Jaguar Air Motor

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.3.4 JAGUAR AIR MOTOR 40 Nm / 30 lbft 70 Nm / 52 lbft 140 Nm / 103 lbft 8-10 Nm / 6-7 lbft 20 Nm 15 lbft 40 Nm / 30 lbft Pressure regulator (pos.
  • Page 74 9974133 O-ring 9971056 O-ring 9974089 O-ring 9974132 O-ring 9971137 O-ring 9974165 O-ring 2330372 Label, WAGNER 9998675 Threaded plug 369315 Control housing 9925034 Washer 9907137 Hexagon screw 2386161 Self-locking hexagon nut (new) 9910605 Hexagon nut, secured with Loctite® 243 (old version!)
  • Page 75 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order no. Designation 9921505 Spring washer 2330382 IceBreaker label 2332077 Warning label 369027 Detent body 9974124 Rod seal profile E5 9992757 Threaded elbow fitting 9992758 Screw connector T 9920102 Washer 9900313 Socket cap screw 9925031 Washer...

  • Page 76: Jaguar Air Motor Regulator

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.3.5 JAGUAR AIR MOTOR REGULATOR B_06987 Pos 4: Screw in the pressure gauge only until the white sealing ring is completely inside the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale.

  • Page 77: Connection Sets

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.4 CONNECTION SETS 14.4.1 CONNECTION SETS FOR 40–70 CM 25 Nm; 18 lbft Assembly with air motor and fluid section: see Chapter 14.5 B_07033 LM-FS 1 LM-FS 2 LM-FS 4 Order No. Order No.

  • Page 78: Connection Sets For 110-150

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.4.2 CONNECTION SETS FOR 110–150 CM 50 Nm; 37 lbft Assembly with air motor and fluid section: see Chapter 14.5.2 B_05263 LM-FS 3 LM-FS 5 Order No. Order No. Designation 2350031 2350033 Connection set LM-FS …...

  • Page 80: Fluid Sections

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.5 FLUID SECTIONS 14.5.1 FLUID SECTIONS 40 CM +10 Nm 70 Nm + 7 lbft 52 lbft 40 Nm; 30 lbft 100 Nm 74 lbft B_05264 Pos. 4 Tighten by hand on block. Use a standard wrench only if necessary.
  • Page 81 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Designation 2329641 2329643 Fluid section 40 cm 367502 Pipe 367503 Cylinder 2322467 Inlet housing 40 367505 Piston 367506 Valve screw 367507 Ball guide, inlet 367501 Connecting flange 367509 Valve seat, inlet 367510...

  • Page 82: Fluid Sections 70 Cm

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.5.2 FLUID SECTIONS 70 CM Pos. 4 Tighten by hand on block. Use a standard wrench only if necessary. In this case, use a wrench to counterhold pos. 3. * Note on pos. 111: Stainless steel valve seat set 70, consisting of: pos.
  • Page 83 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Order No. Order No. Designation 368511 Snap ring flange 368512 Snap ring half 368513 Securing ring 368516 2370142 Support ring 367519 2366649 Pressure ring 368518 2370140 Support ring 368519 2366647 Pressure ring...

  • Page 84: Fluid Sections 110 Cm

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.5.3 FLUID SECTIONS 110 CM Pos. 4 Tighten by hand on block. Use a standard wrench only if necessary. In this case, use a wrench to counterhold pos. 3. 70 Nm +10 Nm + 7 lbft 52 lbft...
  • Page 85 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order No. Order No. Order No. Designation 368433 Piston 367506 Valve screw 368507 Ball guide, inlet 368551 Connecting flange 368509 Valve seat, inlet 367510 Valve seat, outlet 368561 Snap ring flange 368512 Snap ring half 368513...

  • Page 86: Fluid Sections 150

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.5.4 FLUID SECTIONS 150 CM Pos. 4 Tighten by hand on block. Use a standard wrench only if necessary. In this case, use a wrench to counterhold pos. 3. +10 Nm 70 Nm + 7 lbft 52 lbft...
  • Page 87 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Designation 2329650 2329664 2329652 Fluid section 368552 Pipe 368553 Cylinder 2327888 Inlet housing 150 368555 Piston 368506 Valve screw 368507 Ball guide, inlet 368551 Connecting flange 368509 Valve seat, inlet 368510 Valve seat, outlet 368561 Snap ring flange...

  • Page 88: Inlet Valve With Valve Depressor

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.6 INLET VALVE WITH VALVE DEPRESSOR B_04072 Fluid section 40 cm3 Fluid section 70 cm3 Order No. Order No. Designation 2329689 2329688 Inlet valve with valve depressor 367507 368507 Ball guide, inlet 9941513 9943082 Ball...

  • Page 89: Straight Inline Filter, 270 Bar

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.8 STRAIGHT INLINE FILTER, 270 BAR 27 MPa; 270 bar; 3916 psi B_04070 Order no. Designation 2324558 Inline filter DN6-PN270-G1/4"-SSt 2324550 Filter inlet housing 128389 Seal 2315723 * Filter insert, red (fine), 200 mesh per inch – 10 pieces 2315724 * Filter insert, blue (middle), 150 mesh per inch –...

  • Page 90: High-Pressure Filter, 270 Bar

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.10 HIGH-PRESSURE FILTER, 270 BAR 27 MPa; 270 bar; 3916 psi 90 Nm; 66 lbft Tighten pos. 3 by hand Identification of the filter 140 Nm; 103 lbft B_04069...
  • Page 91 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Order no. Designation 2329024 HP filter DN10-PN270 SSt, complete 2324542 Filter housing 2324543 Union nut 2325826 Reducing double fitting with 2x60° 9955863 O-ring 2324544 Distribution housing 169248 Relief valve 2356467 Ball valve set (option) 9894245 Filter support Filter cartridge *...

  • Page 92: High-Pressure Filter, 530 Bar

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.11 HIGH-PRESSURE FILTER, 530 BAR 53 MPa; 530 bar; 7687 psi 90 Nm; 66 lbft Tighten pos. 3 by hand Identification of the filter 140 Nm 103 lbft Carbon steel Stainless steel B_03934...
  • Page 93 IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 Stainless steel Carbon steel Order No. Order No. Designation 2329025 2335334 HP filter DN12-PN530, complete 2324542 Filter housing 2324543 Union nut 2330780 Fitting DF-MM-G1/2-G3/8-PN530-SSt 9955863 O-ring 2324670 Distribution housing for ball valve 9894245 Filter support Filter cartridge *...

  • Page 94: Aircoat Regulator And Aircoat Filter Regulator

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.12 AIRCOAT REGULATOR AND AIRCOAT FILTER REGULATOR AirCoat Regulator AirCoat filter regulator B_05400 B_06938 Pos 3 or 4: Observe the flow direction (direction of arrow on the housing) Pos 5: Screw in the pressure gauge only until the white sealing ring is completely inside the filter control valve.

  • Page 95: Trolley For Wildcat, Puma And Leopard

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.13 TROLLEY FOR WILDCAT, PUMA AND LEOPARD Distance B_03932 Wildcat Puma Leopard Order No. Order No. Designation 2325901 2325916 Trolley, complete Frame, left, 4"-6" (welded) Frame, right, 4"-6" (welded) 9907140 Hexagon screw DIN931 M6x75 9910204 Self-locking hexagon nut, M6 2304440...

  • Page 96: Trolley For Leopard 48-110 And Jaguar

    IceBreaker 40-150 cm VERSION 08/2018 ORDER NUMBER DOC 2333538 14.14 TROLLEY FOR LEOPARD 48-110 AND JAGUAR Assembly Mount bracket holder (3) above the crossbar (4). B_05285 B_05277 Leopard 48-110 (6") Jaguar 75-150 (9") Order No. Order No. Designation 2339705 PC heavy duty trolley Bracket holder 9900246 Hexagon screw...

  • Page 97: Eu Declaration Of Conformity

    T4: with dry running protection. EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number:...
  • Page 100 Order No. 2333538 Edition 08/2018 ts-liquid@wagner-group.com www.wagner-group.com...

This manual is also suitable for:

Wildcat 10-70Puma 15-150Leopard 35-70Leopard 48-110Leopard 35-150Puma 28-40 ... Show all

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