WAGNER Wildcat 10-70 Translation Of The Original Operation Manual
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WAGNER Wildcat 10-70 Translation Of The Original Operation Manual

Icebreaker piston pumps
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IceBreaker Piston Pumps
Flow Rate 40 cm
3
3
–150 cm
Translation of the Original
Operating Manual
Version 01/2013
B_03900

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Summary of Contents for WAGNER Wildcat 10-70

  • Page 1 Translation of the Original Operating Manual Version 01/2013 IceBreaker Piston Pumps Flow Rate 40 cm –150 cm B_03900...

  • Page 3: Table Of Contents

    Safety Instructions for the Operator 4.1.1 Electrical Equipment 4.1.2 Personnel Qualifi cations 4.1.3 Safe Work Environment Safety Instructions for Staff 4.2.1 Safe Handling of WAGNER Spray devices 4.2.2 Grounding the Device 4.2.3 Material Hoses 4.2.4 Cleaning 4.2.5 Handling Hazardous Liquids, Varnishes and Paints 4.2.6...
  • Page 4 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Contents 5.3.4 Volume Flow 5.3.5 Performance Diagrams Function 5.4.1 Pump 5.4.2 Pressure Regulator Device 5.4.3 High-Pressure Filter (Option) 5.4.3.1 High-Pressure Filter (Option) 5.4.3.2 Relief Combination and Inline Filter up to 270 bar (Option) 5.4.4 Stroke Count (Option) ASSEMBLY AND COMMISSIONING...
  • Page 5 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Contents 11.3.4 Jaguar Air Motor 11.3.5 Jaguar Air Motor Regulator 11.4 Fluid Sections 11.4.1 Fluid Sections 40 cm3 11.4.2 Fluid Sections 70 cm3 11.4.3 Fluid Sections 110 cm3 11.4.4 Fluid Sections 150 cm3 11.5 Inlet Valve with Valve Depressor 11.6...

  • Page 6: About These Instructions

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to operating and service staff .

  • Page 7: Languages

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL LANGUAGES The operating manual is available in the following languages: Language Order No. Language Order No. Language Order No. German 2333537 English 2333538 French 2333539 Italian 2333540 Spanish 2333541 Japanese The corresponding service instructions are available under the following order number: Language Order No.

  • Page 8: Correct Use

    The pneumatic pump can be employed in explosion hazard zones (Zone 1). SAFETY PARAMETERS WAGNER accepts no liability for any damage arising from incorrect use. Use the device only to work with the materials recommended by WAGNER. Only operate the device as a whole. Do not deactivate safety fi xtures.

  • Page 9: Processible Materials

    10 of this operating manual. The forms of misuse listed below may result in health issues and/or equipment damage: use of powder as coating material, incorrectly set values for processing. Wagner pneumatic pumps are not designed for pumping food.

  • Page 10: Residual Risks

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL RESIDUAL RISKS Residual risks are risks which cannot be excluded even in the event of correct use. If necessary, warning and prohibition signs at the relevant points of risk indicate residual risks. Residual risk Source Consequences...

  • Page 11: Identification

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defi ned in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where there is an explosion hazard. European Communities Symbol for explosion protection Device class II Category 2 (Zone 1) Ex-atmosphere gas...

  • Page 12: General Safety Instructions

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL GENERAL SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention. 4.1.1 ELECTRICAL EQUIPMENT Electrical devices and equipment To be provided in accordance with the local safety requirements with regard to the operating mode and ambient infl uences.

  • Page 13: Safety Instructions For Staff

    The liquid emitters are to be checked for safe working conditions by an expert (e.g. Wagner Service Technician) as often as necessary or at least every 12 months, in accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2 Chapter 2.36).

  • Page 14: Grounding The Device

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 4.2.2 GROUNDING THE DEVICE Depending on the electrostatic charge and the fl ow speed of the spray, an electrostatic charge may occur in the equipment. In the event of discharge, this may result in the formation of sparks or fl ames.

  • Page 15: Cleaning

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 4.2.4 CLEANING De-energize the device electrically. Disconnect the pneumatic supply line. Relieve the pressure from the device. Ensure that the flash point of the cleaning agent is at least 5 K above the ambient temperature.

  • Page 16: Use In Areas Subject To Explosion Hazards

    4.3.1 SAFETY REGULATIONS Safe handling of WAGNER spray devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: Do not knock or push the device against steel or rusty iron.

  • Page 17: Description

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL DESCRIPTION AREAS OF APPLICATION 5.1.1 CORRECT USE The pneumatic piston pump is suitable for processing liquid materials according to Chapter 5.1.2. 5.1.2 PROCESSIBLE MATERIALS Application Water-dilutable materials Solvent based varnish and paints Primers Epoxy and polyurethane paints and varnish, phenolic paints and varnish...

  • Page 18: Recommended Application Areas

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 5.1.3 RECOMMENDED APPLICATION AREAS Application Furniture industry Kitchen manufacturers Joinery Window factories Steel fabrication Construction of vehicles Shipbuilding Legend recommended limited suitability less suitable SCOPE OF DELIVERY Pneumatic piston pump Consists of: Fluid section Air motor Connection elements...

  • Page 19: Data

    PTFE O-rings Packings Standard = Ultra high molecular weight polyethylene = PTFE with graphite 5.3.2 RECOMMENDED PACKINGS WAGNER packings are manufactured in four diff erent materials: Material Color Leather dark brown PTFE with graphite Black Ultra high molecular weight Transparent...

  • Page 20: Technical Data

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 5.3.3 TECHNICAL DATA 5.3.3.1 TECHNICAL DATA FOR WILDCAT AND PUMA Description devices Pump ratio 10 :1 18 :1 28 : 1 15 :1 21:1 15 :1 Volume fl ow per double stroke cm3;...

  • Page 21: Measurements And Connections For Wildcat And Puma

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 5.3.3.2 MEASUREMENTS AND CONNECTIONS FOR WILDCAT AND PUMA mm; inch mm; inch mm; inch mm; inch mm; inch mm; inch 736; 29 722; 28.4 736; 29 1034; 40.7 169; 6.7 ~ 321; 12.6 261.5;...

  • Page 22: Technical Data For Leopard And Jaguar

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 5.3.3.3 TECHNICAL DATA FOR LEOPARD AND JAGUAR Description Units Pump ratio 35 : 1 48 :1 35 : 1 75:1 Volume fl ow per double stroke ( cm3; cc Maximum operating pressure 3,626 5,366 3,916...

  • Page 23: Measurements And Connections For Leopard And Jaguar

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 5.3.3.4 MEASUREMENTS AND CONNECTIONS FOR LEOPARD AND JAGUAR mm; inch mm; inch mm; inch mm; inch 799; 31.5 1080; 42.5 1200; 47.2 240; 9.4 304; 12 ~ 434; 17.1 ~595; 23.4 305; 12 380;...

  • Page 24: Volume Flow

    0.58 20-40-50-60-70-80° 1.3700 1.5900 2.0100 Puma 28-40 0.025 0.64 20-40-50-60-80° 1.6200 1.9100 2.4000 0.027 0.69 20-40-50-60-80° 1.8300 2.1300 2.6800 Wildcat 10-70 0.029 0.75 60° 2.1900 2.5100 3.1700 Puma 15-70 0.031 0.79 20-40-50-60° 2.4000 2.7700 3.4900 Leopard 35-70 0.025 0.90 20-40-50-60°...
  • Page 25 Water delivery rate A = 8 bar; 0.8 MPa; 116 psi air pressure B = 6 bar; 0.6 MPa; 87 psi air pressure C = 4 bar; 0.4 MPa; 58 psi air pressure Diagram for WILDCAT 10-70 Stroke frequency /min nl/min bar (MPa) <scfm>...
  • Page 26 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Diagram for PUMA 28-40 Stroke frequency /min Water delivery rate A = 8 bar; 0.8 MPa; 116 psi air pressure B = 6 bar; 0.6 MPa; 87 psi air pressure C = 4 bar; 0.4 MPa; 58 psi air pressure Diagram for PUMA 15-70 Stroke frequency /min...
  • Page 27 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Diagram for PUMA 21-110 Stroke frequency /min bar (MPa) nl/min <psi> <scfm> 1200 200 (20) <42> <2900> 150 (15) <2175> <32> 100 (10) <21> <1450> 500 (5) <11> <725> l/min B_03483 <0.3> <0.6>...
  • Page 28 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL LEOPARD 35 - 70 diagram Stroke frequency /min Water delivery rate A = 7.1 bar; 0.71 MPa; 103 psi air pressure B = 6 bar; 0.6 MPa; 87 psi air pressure C = 4 bar; 0.4 MPa; 58 psi air pressure Diagram for LEOPARD 48 - 110 Stroke frequency /min...
  • Page 29 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Diagram for LEOPARD 35-150 Stroke frequency /min nl/min bar (MPa) <scfm> <psi> 3000 300 (30) <105> <4350> 2000 200 (20) <70> <2900> 1000 100 (10) <35> <1450> l/min B_00319 <0.4> <0.8> <1.2> <1.6>...

  • Page 30: Function

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL FUNCTION 5.4.1 PUMP 1 Control housing with integrated silencer 2 Air pressure regulator 3 Ball valve 4 Air motor 5 Compressed air inlet 6 Mounting fl ange 7 Separating fl uid cup 8 Material outlet 9 Fluid section 10 Material inlet...

  • Page 31: Pressure Regulator Device

    5.4.3.1 HIGH-PRESSURE FILTER (OPTION) To ensure problem-free operation it is recommended that a WAGNER high pressure fi lter be used. These have been developed especially for WAGNER pneumatic pumps. The B_03908 fi lter inserts can be exchanged depending on the material to be used.

  • Page 32: Relief Combination And Inline Filter Up To 270 Bar (Option)

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 5.4.3.2 RELIEF COMBINATION AND INLINE FILTER UP TO 270 BAR (OPTION) Instead of the standard high-pressure fi lter the lower-cost fi lter-relief combination and an inline fi lter can be used if only a small volume of material will be processed.

  • Page 33: Assembly And Commissioning

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL ASSEMBLY AND COMMISSIONING TRANSPORTATION Pump types: Wildcat, Puma, and Leopard The pump can be moved on a trolley (4"/6 Trolley) or manually without lifting equipment or a crane. Pump type: Jaguar The pump must be moved on a trolley (heavy duty trolley) or with lifting equipment or a crane.

  • Page 34: Assembling The Pump

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL ASSEMBLING THE PUMP Note This pump can be used as part of a spraying system for Airless or AirCoat applications. The individual components are shown in the accessories, or can be arranged with a spraypack confi gurator. The nozzles must be selected according to the gun instructions.

  • Page 35: Grounding

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents! Explosion hazard from electrostatic sparks. Clean the piston pump only with a damp cloth. WARNING Heavy paint mist if grounding is insuffi cient! Danger of poisoning.
  • Page 36 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Cable cross sections Pump 4 mm2; Paint container 6 mm2; Conveyor 16 mm2; Booth 16 mm2; Spraying stand 16 mm2; Procedure 1. Screw on grounding cable with eye. 2. Clamp the grounding cable clip to a grounding connection on site.

  • Page 37: Commissioning

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL COMMISSIONING 6.5.1 SAFETY INSTRUCTIONS Before carrying out any work, the following points must be observed in accordance with the operating instructions: - Observe all safety regulations in accordance with Chapter 4. - Carry out commissioning properly. WARNING High pressure spray jet! Danger to life from injecting paint or solvent.

  • Page 38: Filling Up With Separating Fluid

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Before every start-up, the following points should be observed as laid down in the operating manual: - Secure gun with safety clip - Check the permissible pressures. - Check all connections for leaks. - Check hoses for damage.

  • Page 39: Basic Cleaning

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 6.5.3 BASIC CLEANING Place empty container (5) under return pipe (4). Place suction hose (7) in the container Closed with fl ushing agent (6). Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25. Open Open return valve (3).

  • Page 40: Operation

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL OPERATION FILLING WITH WORKING MATERIAL Closed Open B_03919 Place empty container (5) under return pipe (4). Place suction hose (7) in the container with working material (6). Note: If the pump is equipped with a rigid suction system, it should only be dipped in into the working material up to the middle of the inlet housing at the maximum! Adjust the pressure regulator (1) to approx.

  • Page 41: Work

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL WORK 7.2.1 SPRAYING closed 1. Secure gun and place nozzle in the gun. 2. Slowly open the ball valve (2). 3. Set required working pressure on the pressure regulator (1). open 4. Optimize the spraying results as laid down in the gun instructions.

  • Page 42: Decommissioning And Cleaning

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 7.2.3 DECOMMISSIONING AND CLEANING Note The device should be cleaned for maintenance purposes. Ensure that no remaining material dries and sticks. Procedure: Work interruptions -> carry out the steps in Chapter 7.2.2. Basic cleaning ->...

  • Page 43: Trouble Shooting And Rectification

    Suction fi lter clogged. Clean fi lter. Ball in suction or piston valve is Clean with fl ushing agent sticking. (if necessary vent device). If none of the causes of malfunction mentioned is present, consult your WAGNER Service Center.

  • Page 44: Maintenance

    In accordance with the guideline for liquid emitters (ZH 1/406 and BGR  500 Part  2 Chapter 2.3): - The liquid emitters should be checked by an expert (e.g. Wagner service technician) for their safe working conditions as required and at least every 12 months.

  • Page 45: High-Pressure Hoses

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL HIGH-PRESSURE HOSES The lifetime of the fl uid hoses is, even with appropriate handling, reduced due to environmental infl uences. Check hoses, pipes, and couplings every day and replace if necessary. As a precaution fl uid hoses should be replaced after a period specifi ed by the plant operator.

  • Page 46: Accessories

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL ACCESSORIES 10.1 ACCESSORIES FOR WILDCAT AND PUMA PUMPS 10.1.1 MATERIAL OUTLET ACCESSORIES List accessories Designation Piston pump PE/TG 2329460 2329456 2329467 2329471 2329517 2329475 Piston pump PE/T 2329462 2329458 2329469 2329473 2330614 2329477 Separating fl uid 250 ml;...
  • Page 47 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 270 bar B_03920 16/17...

  • Page 48: Material Inlet Accessories

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 10.1.2 MATERIAL INLET ACCESSORIES For trouble-free intake, use hoses which are as short as possible. The maximun hose length is dependent upon the viscosity of the material, the suction height and the nominal diameter of the hose. List accessories Designation Piston pump PE/TG...
  • Page 49 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL DN16 DN25 B_03921...

  • Page 50: Trolley, Rack And Wall Bracket Accessories

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 10.2.3 TROLLEY, RACK AND WALL BRACKET ACCESSORIES List accessories Designation Piston pump PE/TG 2329460 2329456 2329467 2329471 2329517 2329475 Piston pump PE/T 2329462 2329458 2329469 2329473 2330614 2329477 Trolley 4", complete 2325901 Rack 4", complete 2332374 Wall bracket 4", complete...

  • Page 51: Version 01/2013 Order Number Doc

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL...

  • Page 52: Accessories For Leopard And Jaguar Pumps

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 10.2 ACCESSORIES FOR LEOPARD AND JAGUAR PUMPS 10.2.1 MATERIAL OUTLET ACCESSORIES Accessories list Designation Piston pump PE/TG 2329479 2329484 2329490 2329501 Piston pump PE/T 2329481 2329486 2329493 2329505 Piston pump PE/L 2329495 2329503 Separating fl uid 250 ml;...
  • Page 53 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 270 bar B_03923 16/17...

  • Page 54: Material Inlet Accessories

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 10.2.2 MATERIAL INLET ACCESSORIES For trouble-free intake, use hoses which are as short as possible. The maximun hose length is dependent upon the viscosity of the material, the suction height and the nominal diameter of the hose. Accessories list Designation Piston pump PE/TG...
  • Page 55 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL DN16 DN25...

  • Page 56: Trolley And Wall Bracket Accessories

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 10.2.3 TROLLEY AND WALL BRACKET ACCESSORIES List accessories Designation Piston pump PE/TG 2329479 2329484 2329490 2329501 Piston pump PE/T 2329481 2329486 2329493 2329505 Piston pump PE/L 2329495 2329503 Trolley 6", complete 2325916 Trolley Heavy Duty, complete 369024 Wall bracket 6", complete...

  • Page 57: Spare Parts

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.

  • Page 58: Overview Of Components

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.2 OVERVIEW OF COMPONENTS Designation Piston pump 2329460 2329462 2329456 2329458 Fluid section 2329645 2329647 2329641 2329643 Air motor 2329613 Spring 367530 Coupling 367579 367529 Grounding cable, complete 236219 10 Molykote DX grease 9992616 Tightening torque air motor / fl uid section 25 Nm;...
  • Page 59 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Designation Piston pump 2329467 2329469 2329471 2329473 Fluid section 2329641 2329643 2329645 2329647 Air motor 2329617 Spring 367530 Coupling 367529 367579 Grounding cable, complete 236219 10 Molykote DX grease 9992616 Tightening torque air motor / fl uid section 25 Nm;...
  • Page 60 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Designation Piston pump 2329479 2329481 2329484 2329486 Fluid section 2329645 2329647 2329650 2329652 Air motor 2329621 2329623 Spring 368530 Coupling 368529 Grounding cable, complete 236219 10 Molykote DX grease 9992616 Tightening torque air motor / fl uid section 25 Nm;...
  • Page 61 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Designation Piston pump (NPSM) 2329501 2329505 2329503 Fluid section 2329650 2329652 2329664 Air motor 2329625 Spring 368530 Coupling 368529 Grounding cable, complete 236219 10 Molykote DX grease 9992616 Tightening torque air motor / fl uid section 50 Nm;...

  • Page 62: Air Motors

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 63 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 10-15 Nm; 7-11 lbft 20-25 Nm; 15-19 lbft 40 Nm; 30 lbft 2-3 Nm; appr. 2 lbft 25 Nm; 19 lbft B_03927 Air pressure (pos. 100) Details see chapter 11.3.2 Do not dismount the piston (pos. 81)
  • Page 64 O-ring 9974095 9974096 O-ring 9971448 9971137 O-ring 9974097 9974100 O-ring 9974098 9974101 Threaded plug 9998674 Threaded plug 9998274 WAGNER label 2330369 2330370 2330371 Threaded plug 9998675 Control housing 367315 368315 Washer 9925033 9920106 9925026 Hexagon bolt 9900225 9907121 9900225 9907121...
  • Page 65 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Air motor spare parts list Designation Spool & sleeve assembly 9943097 9943098 ISO1 or ISO 2 Pressure control device, 2328606 2328607 complete. Loctite 222 50ml; 50cc 9992590 Loctite, 243 50 ml; 50 cc 9992511 Loctite, 542 50 ml;...

  • Page 66: Wildcat And Puma Air Motor Regulators

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.3.2 WILDCAT AND PUMA AIR MOTOR REGULATORS B_03935 Air motor regulator spare parts list Designation Order No. Pressure regulator unit 4", complete 2328606 Pressure regulator valve 4" 2309972 Pressure gauge 0-1 MPa; 0-10 bar; 0-145 psi 9998677 (d40) Distributor 4"...

  • Page 67: Leopard Air Motor Regulator

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.3.3 LEOPARD AIR MOTOR REGULATOR B_03936 Air motor regulator spare parts list Designation Order No. Pressure regulator unit 6", complete 2328607 Pressure regulator valve 6" 2309973 Pressure gauge 0-10 bar (d50) 9998725 Distributor 6"...

  • Page 68: Jaguar Air Motor

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 69 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 40 Nm / 30 lbft 70 Nm / 52 lbft 140 Nm / 103 lbft 8-10 Nm / 6-7 lbft 20 Nm 15 lbft 40 Nm / 30 lbft B_03928 Do not dismount the piston (pos. 94) Air pressure regulator (pos.
  • Page 70 Seal wiper ring 9974125 Safety valve 368286 O-ring 9974133 O-ring 9971056 O-ring 9974089 O-ring 9974132 O-ring 9971137 O-ring 9974165 WAGNER label 2330372 Threaded plug 9998675 Control housing 369315 Washer 9925034 Hexagon bolt 9907137 Hexagon nut 9910605 Washer 9920106 Washer 369303...
  • Page 71 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Jaguar air motor spare parts list Designation Control fl ange 369317 Air hose back 369026 Air hose front 369025 Lock space 9 369326 Damper ISO 3 369329 Spool & sleeve assembly 9943131 Velcro fastener adhesive part 9999151 Velcro fastener coating part...

  • Page 72: Jaguar Air Motor Regulator

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.3.5 JAGUAR AIR MOTOR REGULATOR B_03937 Jaguar air motor spare parts list Designation Pressure regulator unit 9", complete 2328609 Pressure regulator valve 9" 2309974 Distributor 9" 2309963 Pressure gauge 0-10 bar (d50) 9998725 Hexagon socket cylinder head screw 9900360...

  • Page 73: Fluid Sections

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 74 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 25 Nm; 18 lbft 40 Nm/ 30 lbft 100 Nm 74 lbft B_03929 Tighten pos. 4 on block by hand. Use a standard spanner only if necessary. In this case, use a spanner to hold pos.
  • Page 75 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Fluid sections spare parts list Designation Sealing collar PE (small) 123427 123427 Packing PE/TG complete (large) 367991 Packing PE/T complete (large) 367992 Sealing collar TG (large) 367522 Sealing collar T (large) 367900 Sealing collar PE (large) 367523 367523...

  • Page 76: Fluid Sections 70 Cm3

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 77 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL +10 Nm 70 Nm + 7 lbft 52 lbft 25 Nm 18 lbft 40 Nm/ 30 lbft 100 Nm 74 lbft B_03930 Manually tighten pos. 4 to block. Use a standard spanner only if necessary.
  • Page 78 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Fluid sections spare parts list Designation Sealing collar TG (small) 367522 Sealing collar T (small) 367900 Sealing collar L (small) 367922 Sealing collar PE (small) 367523 367523 367523 Packing PE/TG complete (large) 368991 Packing PE/T complete (large) 368992...

  • Page 79: Fluid Sections 110 Cm3

    Incorrect maintenance/repair! Risk of injury and equipment damage. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 80 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 50 Nm 27 lbft +10 Nm 70 Nm + 7 lbft 52 lbft 50 Nm 27 lbft 100 Nm 74 lbft 160 Nm 118 lbft Manually tighten pos. 4 to block. B_03931 Use a standard spanner only if necessary.
  • Page 81 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Fluid sections spare parts list Designation Sealing collar L (small) 368437 Sealing collar PE (small) 368427 368427 368427 Packing PE/TG complete (large) 368299 Packing PE/T complete (large) 368296 Packing PE/L complete (large) 368294 Sealing collar TG (large) 368429...

  • Page 82: Fluid Sections 150 Cm3

    Incorrect maintenance/repair! Risk of injury and equipment. Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center. Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply.
  • Page 83 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 50 Nm 27 lbft +10 Nm 70 Nm + 7 lbft 52 lbft 50 Nm 27 lbft 100 Nm 74 lbft 160 Nm 118 lbft Manually tighten pos. 4 to block. B_03931 Use a standard spanner only if necessary.
  • Page 84 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL Fluid sections spare parts list Designation Sealing collar TG (small) 367522 Sealing collar T (small) 367900 Sealing collar L (small) 367922 Sealing collar PE (small) 367523 367523 367523 Packing PE/TG complete (large) 368991 Packing PE/T complete (large) 368992...

  • Page 85: Inlet Valve With Valve Depressor

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.5 INLET VALVE WITH VALVE DEPRESSOR 70 cm3 40 cm3 B_04072 Designation Order no. for Order no. for fl uid section fl uid section 40 cm3 70 cm3 Inlet valve with valve depressor 2329689 2329688 Ball guide, inlet 367507...

  • Page 86: Relief Combination (Up To 270 Bar; 3916 Psi)

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.6 RELIEF COMBINATION (UP TO 270 BAR; 3916 PSI) 100 Nm 74 lbft B_04068 Order No. Designation 2329023 Relief combination 2324549 Relief housing 2323718 Hexagon plug 169248 Relief valve, complete 2324552 Outlet pipe 3204611 Fitting-DF-MM-G1/4"-G1/4"-PN530-SSt 9992831...

  • Page 87: Straight Inline Filter (Up To 270 Bar; 3,916 Psi)

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.7 STRAIGHT INLINE FILTER (UP TO 270 BAR; 3,916 PSI) B_04070 Order No. Designation 2324558 Inline fi lter DN6-PN270-G1/4"-SSt 2324550 Filter inlet housing 128389 Seal 2315706 Filter insert, yellow 2324551 Filter outlet housing 9992609 Anti-sieze paste tube Wearing part...

  • Page 88: Curved Inline Filter (Up To 270 Bar; 3,916 Psi)

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.8 CURVED INLINE FILTER (UP TO 270 BAR; 3,916 PSI) B_04071 Order No. Designation 2329026 Inline fi lter HL DN6-PN270-G1/4"-SSt 2326045 Filter inlet housing, pre-assembled 2315706 Filter insert, yellow 2311491 Turning handle 2325950 Filter outlet housing 90°, pre-assembled 9992609...
  • Page 89 VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL...

  • Page 90: High-Pressure Filter (Up To 530 Bar; 7687 Psi)

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.9 HIGH-PRESSURE FILTER (UP TO 530 BAR; 7687 PSI) 90 Nm; 66 lbft Tighten pos. 3 by hand Identifi cation of the fi lter 140 Nm 103 lbft Stainless steel Carbon steel B_03934...
  • Page 91 WARNING Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the chapter "Spare Parts Catalogue" and that are assigned to the device.

  • Page 92: High-Pressure Filter (Up To 270 Bar; 3,916 Psi)

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.10 HIGH-PRESSURE FILTER (UP TO 270 BAR; 3,916 PSI) 90 Nm; 66 lbft Tighten pos. 3 by hand Identifi cation of the fi lter 140 Nm; 103 lbft B_04069...
  • Page 93 WARNING Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the chapter "Spare Parts Catalogue" and that are assigned to the device.

  • Page 94: Trolley

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.11 TROLLEY Distance B_03932 Order no. for Order no. for Order no. for Designation Wildcat Puma Leopard Trolley, complete 2325901 2325916 Stand left 4"-6" (welded) Stand right 4"-6" (welded) Hexagon screw DIN931 M6x75 9907140 Self-locking hexagon nut M6 9910204...

  • Page 95: Heavy Duty" Trolley

    VERSION 01/2013 ORDER NUMBER DOC 2333538 OPERATING MANUAL 11.12 "HEAVY DUTY" TROLLEY B_00363 Order No. for Order No. for Designation Leopard Jaguar Trolley, heavy duty 369024 Washer, DIN125, A6.4 or A8.4 9920103 9920102 Wheel 9998892 Fixed washer 9998894 Quick fastener 9998895 Stopper black Handle with hand protection...

  • Page 96: Guarantee And Conformity Declarations

    The manufacturer will not be held liable or will only be held partially liable if third-party accessories or spare parts have been used. With genuine WAGNER accessories and spare parts, you have the guarantee that all safety regulations are complied with.

  • Page 97: Ce Declaration Of Conformity

    Identifi cation: EC Certifi cate of Conformity The CE certifi cate of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number: 2302304 12.4...
  • Page 98 DK- 8600 Silkeborg Telephone: +32 (0)2 269 4675 Telephone: +45 70 200 245 Telefax: +32 (0)2 269 7845 Telefax: +45 86 856 027 E-Mail: info@wsb-wagner.be / HP www.wsb-wagner.eu E-Mail info@wagner-industri.com United Kingdom France WAGNER Spraytech (UK) Ltd. J. WAGNER France S.A.R.L.
  • Page 100 Order No. 2333538 Germany Tel. E-mail Switzerland Tel.

This manual is also suitable for:

Wildcat 18-40Puma 28-40Puma 15-70Puma 21-110Puma 15-150Leopard 35-70 ... Show all

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