WAGNER PROTEC 95-150 Original Operating Manual
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WAGNER PROTEC 95-150 Original Operating Manual

Icebreaker piston pumps protective coating (pc) flow rate 150 cm3 – 300 cm3
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Version 01/2020
PROTEC 95-150
PROTEC 72-200
PROTEC 60-240
Tiger 72-300
Icebreaker Piston Pumps
Protective Coating (PC)
3
3
Flow rate 150 cm
– 300 cm
B_07657

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Summary of Contents for WAGNER PROTEC 95-150

  • Page 1 Version 01/2020 PROTEC 95-150 PROTEC 72-200 PROTEC 60-240 Tiger 72-300 Icebreaker Piston Pumps Protective Coating (PC) Flow rate 150 cm – 300 cm B_07657...

  • Page 3: Table Of Contents

    5.5.1 Materials of Paint-wetted Parts 5.5.2 Recommended Packings 5.5.3 Technical Data for PROTEC 5.5.4 Dimensions and Connections for PROTEC 95-150 and 72-200 5.5.5 Dimensions and Connections for PROTEC 60-240 5.5.6 Technical Data for Tiger 5.5.7 Dimensions and Connections for Tiger...
  • Page 4 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.8 Volume Flow 5.5.9 Performance diagrams Operating elements 5.6.1 Pressure Regulator Unit Product Filter and Return Line 5.7.1 High-pressure filter (Option) PC Air Filter Set (Option) PC Heater Set (Option) 5.10 Feed Pump (Option) ASSEMBLY AND COMMISSIONING Training of Assembly/Commissioning Personnel Storage Conditions...
  • Page 5 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 FUNCTION TEST AFTER REPAIR WORK DISPOSAL ACCESSORIES 13.1 Accessories for Product Output 13.2 Accessories for Product Input 13.2.1 Suction hose 13.2.2 20 Liter Tank 13.3 Accessories for Trolley and Wall Mount SPARE PARTS 14.1 How Can Spare Parts Be Ordered? 14.2...

  • Page 6: About These Instructions

    2340281 Translation of the original operating manual Language Order no. Language Order no. English 2340282 Russian 2351798 French 2340285 Turkish 2386997 Italian 2340284 Japanese 2359824 Spanish 2340286 Dutch 2367470 Finnish 2391504 Swedish 2391503 Additional languages on request or at: www.wagner-group.com...

  • Page 7: Service Manual

    Language Order no. Language Order no. German 2335993 English 2335994 Additional languages on request or at: www.wagner-group.com CONTINUOUS-FLOW HEATER OPERATING MANUAL The operating manual Continuous-flow heater is available in the following languages: Language Order no. Language Order no. German 65860...

  • Page 8: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.

  • Page 9: Processible Working Materials

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 PROCESSIBLE WORKING MATERIALS Fluid materials like paints and lacquers. Application Water-dilutable products Solvent-based products Primers Epoxy and polyurethane lacquers, phenolic lacquers Underside protection, fire protection materials recommended limited suitability not suitable NOTICE Abrasive working materials and pigments! Greater wear of product-wetted parts.

  • Page 10: Identification

    5.5.3 5.5.6 (Technical data regarding the Jaguar, Tiger and PROTEC pumps). Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal. In an explosive atmosphere: knocking or pushing metal against metal is to be avoided;...

  • Page 11: Type Plates

    Empty and fill the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings. TYPE PLATES Designation 1 Manufacturer and CE identification Wagner International AG CH-9450 ALTSTÄTTEN 2 Pump type II 2 G Ex h IIB T3/T4 Gb X MADE IN SWITZERLAND...

  • Page 12: Basic Safety Instructions

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention regulations. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT Danger of electric shock! Danger to life from electric shock Prepare device in accordance with the local safety requirements with regard to the...

  • Page 13: Personnel Qualifications

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 Ensure that the pipe joints, hoses, equipment parts and connections are permanently, technically leak-proof: - Periodic preventative maintenance and service (replacing hoses, checking tight- ness strength of the connections etc.). - Regular monitoring of leaks and defects via visual inspection and odor testing, e.g., daily before commissioning, at the end of work or weekly.

  • Page 14: Safe Handling Of Wagner Spray Devices

    "Troubleshooting" chapter. If necessary or at least every 12 months, the liquid ejection devices must be checked for safe working conditions by an expert (e.g., WAGNER Service Technician) in accordance with the guidelines for liquid ejection devices (ZH 1/406 and DGUV 100-500 Chapters 2.29 and 2.36).

  • Page 15: Product Hose

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 4.2.4 PRODUCT HOSE Danger due to bursting of product hose! The product hose is under pressure and may cause dangerous injuries. Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used.

  • Page 16: Cleaning And Flushing

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 4.2.5 CLEANING AND FLUSHING Danger due to cleaning and flushing! Explosion hazard and damage to the device. Preference should be given to non-ignitable cleaning and flushing agents. When carrying out cleaning work with flammable cleaning agents, make sure that all equipment and resources (e.g., collection tank, funnel, transport cart) are conductive or static dissipative and grounded.

  • Page 17: Maintenance And Repair

    4.2.7 MAINTENANCE AND REPAIR Danger due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories.

  • Page 18: Description

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 DESCRIPTION COMPONENTS Designation Control housing with integrated silencer Air pressure regulator Ball valve Air motor Compressed air input Mounting flange Separating agent cup Product output Fluid section 10 Product input 11 Grounding connection B_07646 MODE OF OPERATION The piston pump is driven with compressed air (2).

  • Page 19: Protective And Monitoring Equipment

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 PROTECTIVE AND MONITORING EQUIPMENT WARNING Overpressure! Danger to life from bursting device components. Never change the safety valve setting. The air motor is fitted with a safety valve. The safety valve has been set and sealed at the factory.

  • Page 20: Data

    O-rings PTFE Packings Standard = Ultra high molecular weight polyethylene = PTFE with graphite 5.5.2 RECOMMENDED PACKINGS WAGNER packings are manufactured in four different materials: Product Color Leather dark brown PTFE with graphite black Ultra high molecular weight polyethylene transparent...

  • Page 21: Technical Data For Protec

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.3 TECHNICAL DATA FOR PROTEC Description Units Pump ratio 95:1 72:1 60:1 60:1 Volume flow per double stroke cm3; cc Maximum operating overpressure 7687 7687 6962 3916 Maximum possible strokes in operation /min.

  • Page 22: Dimensions And Connections For Protec 95-150 And 72-200

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.4 DIMENSIONS AND CONNECTIONS FOR PROTEC 95-150 AND 72-200 mm; inch mm; inch mm; inch mm; inch 1158; 45.6 1253; 49.3 1253; 49.3 1264; 49.8 308; 12.1 ~ 554; 21.8 483;19 675; 26.6 770;...

  • Page 23: Dimensions And Connections For Protec 60-240

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.5 DIMENSIONS AND CONNECTIONS FOR PROTEC 60-240 mm; inch mm; inch mm; inch mm; inch 1169; 46 1264; 49.8 1169; 46 308; 12.1 ~ 554; 21.8 483;19 686; 27 781; 30.7 686; 27 246;...

  • Page 24: Technical Data For Tiger

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.6 TECHNICAL DATA FOR TIGER Description Units Pump ratio 72:1 Volume flow per double stroke ( cm3; cc Maximum operating overpressure MPa; bar; psi 53; 530; 7687 Maximum possible strokes in operation /min.

  • Page 25: Dimensions And Connections For Tiger

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.7 DIMENSIONS AND CONNECTIONS FOR TIGER Tiger 72-300 TC mm; inch mm; inch 1106; 43.5 1196; 47.1 340; 13.4 562; 22.1 518; 20.4 588; 23.1 678; 26.7 244; 9.6 230; 9.1 110; 4.3 20×48;...
  • Page 26 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 I (IbxIh) Ib B_07664...

  • Page 27: Volume Flow

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.5.8 VOLUME FLOW Wagner AL nozzles Volume flow* in l/min Maximum ranges for continuous operation at 7 MPa 10 MPa 15 MPa 20 MPa 40 DH/min (PROTEC) or inch mm Spray angle...
  • Page 28 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 PROTEC 95-150 PROTEC 72-200 Stroke frequency /min Stroke frequency /min bar (MPa) nl/min bar (MPa) nl/min <psi> <scfm> <psi> <scfm> 500 (50) 5000 500 (50) 5000 <7250> <7250> <175> <175> 400 (40)

  • Page 29: Operating Elements

    So that complete pressure relief of the pump can be performed (see Chapter 7.4), a high- pressure filter with a return line or a relief combination, is mandatory. 5.7.1 HIGH-PRESSURE FILTER (OPTION) To ensure problem-free operation it is recommended that a WAGNER Preferred high-pressure filter be used. These have been developed especially Filter installation for WAGNER pneumatic pumps.

  • Page 30: Pc Air Filter Set (Option)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 PC AIR FILTER SET (OPTION) The air filter serves to filter the inlet's compressed air. Assembly of the PC air filter set on the heavy-duty PC trolley (1): 1. Mount the air filter (2). 2.

  • Page 31: Pc Heater Set (Option)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 PC HEATER SET (OPTION) The electric, continuous-flow heater with explosion protection is downstream of the pump. The coating product can only be heated to maximum 80 °C. The continuous-flow heater is fitted with a temperature limiter. The temperature is set using the temperature regulator.

  • Page 32: Feed Pump (Option)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 5.10 FEED PUMP (OPTION) A feed pump can be used with high-viscosity products or longer feed lines. Dimensioning of the feed pump The IceBreaker piston pumps pump the working product to the product output with up and down strokes but only draw in new product on the up stroke.

  • Page 33: Assembly And Commissioning

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 34: Assembly And Installation

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 ASSEMBLY AND INSTALLATION WARNING Inclined ground! Risk of accidents if the device rolls away/falls. Place the device on horizontal floor. If the floor is inclined, position the feet of the trolley towards the gradient. Secure the trolley.

  • Page 35: Ventilation Of The Spray Booth

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 6.5.1 VENTILATION OF THE SPRAY BOOTH Operate the device in a spray booth approved for the working materials. - or - Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on.
  • Page 36 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 Grounding scheme (example) Ex zone Conveyor Work piece R max < 1 MΩ Spraying stand Product tank Floor, static dissipative B_00304 Part / workstation Cable cross section Pump 4 mm2; AWG 12 Product tank 6 mm2;...

  • Page 37: Commissioning

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 COMMISSIONING WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ensure that the pump and suction system are always completely filled with flushing agent or working medium.

  • Page 38: Operation

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. Before work commences, the operating personnel must receive appropriate system training.

  • Page 39: Pressure Relief / Work Interruption

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 PRESSURE RELIEF / WORK INTERRUPTION The pressure must always be relieved when: − after the spraying tasks are finished, − before servicing or repairing the spraying system, − before carrying out cleaning tasks on the spraying system, −...

  • Page 40: Filling With Working Product

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 A Open B Closed B_07671 Flushing procedures 1. Visual check: personal safety equipment, grounding and all devices ready to use. 2. Place an empty, grounded collection tank (5) under the return tube (4). 3.

  • Page 41: Cleaning And Maintenance

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 CLEANING AND MAINTENANCE CLEANING 8.1.1 CLEANING PERSONNEL Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: −...

  • Page 42: Maintenance

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 43: Safety Checks And Maintenance Work

    Yearly or as required In accordance with DGUV regulation 100-500 Chapter 2.29 and 2.36: – The liquid ejection devices should be checked by an expert (e.g., WAGNER service technician) for their safe working conditions as required and at least every 12 months.
  • Page 44 Fitting embossing Meaning xxx bar Pressure yymm Crimping date (year/month) Internal code Hose imprinting Meaning Wagner Name / manufacturer yymm Date of manufacture (year/month) xxx bar (xx MPa) Pressure e.g., 270 bar (27 MPa) Internal code DNxx (e.g., DN10) Nominal diameter...

  • Page 45: Emptying Pump

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 8.2.4 EMPTYING PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Empty the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings.

  • Page 46: Filling The Empty Pump

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 8.2.5 FILLING THE EMPTY PUMP WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. Fill the device slowly and in a controlled manner. Avoid potentially explosive atmosphere in the surroundings.

  • Page 47: Cleaning And Replacing The High-Pressure Filter

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 8.2.6 CLEANING AND REPLACING THE HIGH-PRESSURE FILTER 1. Flush the pump and HP filter in accordance with Chapter 7.5, and 53 MPa; 530 bar; 7687 psi while doing so: Filter installation position – At the preferred filter installation position: Flush via the Preferred Turned over return valve (1).

  • Page 48: Troubleshooting And Rectification

    The air motor is iced up There is a lot of condensation water in Install a water separator. the air supply. If none of the causes of malfunction mentioned are present, the defect can be remedied by a WAGNER service center.

  • Page 49: Repair Work

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 50: Cleaning The Parts After Disassembly

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 – Torque wrench 40 Nm; 29.5 lbft. 10.4 CLEANING THE PARTS AFTER DISASSEMBLY WARNING Incompatibility of cleaning agent and working medium! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the cleaning agents and working media on the basis of the safety data sheets.

  • Page 51: Function Test After Repair Work

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 11 FUNCTION TEST AFTER REPAIR WORK After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel.

  • Page 52: Accessories

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 13 ACCESSORIES 13.1 ACCESSORIES FOR PRODUCT OUTPUT B_07643 Order no. Designation Order no., see Chapter 14.2 Piston pump PE/TG (Tiger: PE/L) 9992504 Separating agent 250 ml; 250 cc 236219 Grounding cable 3 m; 9.8 ft 2339900 HP filter DN12 PN530-SSt with carbon steel ball valve 2339850...

  • Page 53: Accessories For Product Input

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 13.2 ACCESSORIES FOR PRODUCT INPUT 13.2.1 SUCTION HOSE DN38 B_05289 For trouble-free suction, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.

  • Page 54: Liter Tank

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 13.2.2 20 LITER TANK B_05294 Order no. Designation Order no., see Chapter 14.2 Piston pump PE/TG (Tiger: PE/L) 2341278 20 liter tank 2348279 Coarse sieve 2348257 Suction tube PC, complete. For details, see Chapter 14.10 = wearing parts 13.3 ACCESSORIES FOR TROLLEY AND WALL MOUNT...

  • Page 55: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. Use only WAGNER original spare parts and accessories. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the unit.

  • Page 56: Overview Of The Protec Components (For Version Without Stroke Sensor)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.2 OVERVIEW OF THE PROTEC COMPONENTS (FOR VERSION WITHOUT STROKE SENSOR) Tightening torque pos. 2 and 3 B_07659 Designation Order no. Piston pump 2409470 2409774 2351205 2411834 Fluid section 2340007 2343849 2349173 2349173 Air motor 2411847...

  • Page 57: Overview Of The Protec Tc Components (For Version With Stroke Sensor)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.3 OVERVIEW OF THE PROTEC TC COMPONENTS (FOR VERSION WITH STROKE SENSOR) Tightening torque pos. 2 and B_07660 Designation Order no. 1 Piston pump 2409468 2409469 2409801 2409802 2351204 2351202 2411835 2 Fluid section 2344764 2340007 2343850 2343849 2349174 2349173 2349173 3 Air motor...

  • Page 58: Overview Of The Tiger Components (For Version Without Stroke Sensor)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.4 OVERVIEW OF THE TIGER COMPONENTS (FOR VERSION WITHOUT STROKE SENSOR) Tightening torque pos. 2 and 3 B_07661 Designation Order no. Piston pump 2339847 Fluid section 2340009 Air motor 2329627 Connection set for air motor - fluid section 2350037 Grounding cable, complete 236219...

  • Page 59: Overview Of The Tiger Tc Components (For Version With Stroke Sensor)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.5 OVERVIEW OF THE TIGER TC COMPONENTS (FOR VERSION WITH STROKE SENSOR) 70 Nm; 52 lbft 70 Nm; 52 lbft B_05135 Designation Order no. Order no. Piston pump 2344802 2344811 Air motor 2329627 Fluid section 2344800...

  • Page 60: Air Motors

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6 AIR MOTORS 14.6.1 10" PROTEC AIR MOTOR 140 Nm; 103 lbft 40 Nm; 30 lbft 70 Nm; 52 lbft 10 Nm; 7 lbft ≤ 4 Nm; ≤ 3 lbft 42 43 35 41 40 Nm;...
  • Page 61 Do not dismount the piston of the spool and sleeve assembly (pos. 37). Spare parts list Order no. Designation 2411847 Air motor 10", complete for PROTEC 95-150 2411848 Air motor 10", complete for PROTEC 72-200 2351208 Air motor 10", complete for PROTEC 60-240 2411849 Air motor 10", complete for PROTEC 60-240 270 bar...
  • Page 62 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 Order no. Designation 2355809 Cotter pin 2345960 Control-flange 10 Pressure regulator unit 10": see Chapter 14.6.2 2354547 Plug 10 Detail view Mount to limit stop. B_05293 B_05279 Order no. Designation 2310252 O-ring 369907 Spool-sleeve combination assembly, ISO3 9943131...
  • Page 63 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 Order no. Designation 2386162 Self-locking hexagon nut (new) 9913051 Hexagon nut, secured with Loctite® 243 (old version!) 2347028 Piston 10 2347183 O-ring 370303 Piston disk 12 370304 Damping disk 12 2348760 Piston rod 10 2347029 Tube 10 9971004...

  • Page 64: Air Motor Regulator For Protec

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6.2 AIR MOTOR REGULATOR FOR PROTEC B_07649 PROTEC 95-150 / PROTEC 72-200 / PROTEC 60-240 Order no. Designation 2366293 Pressure regulator unit, complete 2309974 Pressure regulator valve 9" 2346229 Distribution piece 9998725...

  • Page 65: 12" Tiger Air Motor

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6.3 12" TIGER AIR MOTOR 40 Nm / 30 lbft 3 / 2 200 Nm / 148 lbft 70 Nm / 51 lbft 8-10 Nm / 6-7 lbft 20 Nm / 15 lbft 60 Nm / 44 lbft 75 a) B_03954...
  • Page 66 370306 Air tube 12 370403 Cylinder tube 12/150 9971129 O-ring 9974089 O-ring 369311 Hood 9 369319 Sound absorbing mat 9 2330374 Wagner 12 Tiger label 9900150 Hexagon screw 9907208 Hexagon screw 9907125 Screw 9920107 Washer 9925034 Washer 369310 Silencer 9...
  • Page 67 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 Tiger 12 Order no. Designation 369309 Connecting part 9 369313 Compressed air filter 9 369312 Outlet seal DE 50 370313 Stop plate 12 370314 Sealing plug 12 370315 Control housing 12 370330 Securing ring 9943121 Spool and sleeve assembly...

  • Page 68: Tiger Air Motor Regulator

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6.4 TIGER AIR MOTOR REGULATOR B_07650 Order no. Designation 2328610 Pressure regulator unit 12", complete 2309974 Pressure regulator valve 12" 2310588 Distribution piece, LR-D Maxi 12 9998725 Pressure gauge 0-10 bar (d50) 9900360 Hexagon socket head cap screw 9907087...

  • Page 69: Connection Sets (For Version Without Stroke Sensor)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6.5 CONNECTION SETS (FOR VERSION WITHOUT STROKE SENSOR) Tightening torque 70 Nm; 52 lbft Assembly with air motor and fluid section: see Chapter 14.2 B_05263 Order no. Designation 2411904 2351190 2351190 2350037 Connection set, LM-FS 368532 Coupling cover stroke 150 2409249 2337929 2337929...

  • Page 70: Connection Sets Tc (For Version With Stroke Sensor)

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6.6 CONNECTION SETS TC (FOR VERSION WITH STROKE SENSOR) Tightening torque B_07662 70 Nm; 52 lbft Assembly with air motor and fluid section: see Chapter 14.2 Order no. Designation 2409464 2399626 2399626 Connection set, LM-FS 393414 Front sheet metal 393413...

  • Page 71: Connection Set, Lm-Fs

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.6.7 CONNECTION SET, LM-FS 10 For Tiger 72-300 TC. Order no. Designation 2350038 Connection set, LM-FS 10 9907205 Hexagon screw without shaft 9920109 Washer 393407 Compressor rod 9999522 Blind rivet nut flat head open, M6 9900105 Hexagon screw without shaft 9920103...

  • Page 72: Fluid Sections

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.7 FLUID SECTIONS 14.7.1 FLUID SECTION 150 CM +10 Nm 70 Nm + 7 lbft 52 lbft 100 Nm 74 lbft Regarding position 4: Tighten by hand on block. If necessary, hit the cam with a rubber mallet and use a spanner to hold position 3.
  • Page 73 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 - only 2K Order no. Order no. Order no. Designation 368555 Piston 368506 Valve screw 2352729 Ball guide, inlet 368551 Connecting flange 368509 Valve seat, inlet 368510 Valve seat, outlet 368561 Snap ring flange 368512 Snap ring half 368513...

  • Page 74: Fluid Section 200 Cm

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.7.2 FLUID SECTION 200 CM – 240 CM Regarding position 4: Tighten by hand on block. If necessary, hit the cam with a rubber mallet and use a spanner to hold position 3. + 7 lbft +10 Nm 100 Nm...
  • Page 75 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 200 cm 240 cm PE / TG PE/L PE/T PE / TG PE/L PE/T Order no. Order no. Order no. Order no. Order no. Order no. Designation 2336695 Valve seat, outlet 2336689 Snap ring flange 2336785 Snap ring half...
  • Page 76 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 200 cm 240 cm PE / TG PE/L PE/T PE / TG PE/L PE/T Order no. Order no. Order no. Order no. Order no. Order no. Designation Service sets: 2341476 2352899 Service set PE/TG 2342072 2353053 Service set PE/L...
  • Page 77 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.7.3 FLUID SECTION 300 CM 140 Nm; 103 lbft 300 Nm; 221 lbft 250-260 Nm; 184-191 lbft B_05284 Regarding position 33: Tighten by hand on block. If necessary, hit the cam with a rubber mallet and use a spanner to hold position 11.
  • Page 78 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 - 2K Order no. Order no. Designation 2340009 Fluid section 300 cm3 369516 Support ring 35.8/52-300 368523 Sealing collar PE 35.8/52 368922 Sealing collar L 35.8/52 368900 Sealing collar T 35.8/52 368519 Pressure ring 35.8/52 9998671 Spiral wave spring, crest-to-crest 35.8/52...

  • Page 79: High-Pressure Filter

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.8 HIGH-PRESSURE FILTER 530 bar; 7687 psi 90 Nm; 66 lbft Tighten pos. 3 by hand Identification of the filter 140 Nm 103 lbft Ball valve version in carbon steel B_04278...
  • Page 80 IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 Order no. Designation 2339900 HP filter DN12-PN530, complete 2324542 Filter housing 2324543 Union nut 2330781 Fitting DF-MM-G1/2-3/8NPSM-530 bar-SSt 9955863 O-ring 2324670 Distribution housing for ball valve 9894245 Filter support Filter cartridge * 291564 * Filter sieve, 20 mesh per inch (rough) 3514069...

  • Page 81: Dn38 Suction Hose

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.9 DN38 SUCTION HOSE For trouble-free suction, use hoses which are as short as possible. The maximum hose * (8) length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.

  • Page 82: Pc Heavy Duty Trolley

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.11 PC HEAVY DUTY TROLLEY Assembly for Jaguar and PROTEC Mount bracket holder (3) above the crossbar (4). B_05285 Assembly for Tiger Mount bracket holder (3) below the crossbar (4). B_05286 B_05277 Order no.

  • Page 83: Pc Air Filter Set

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.11.1 PC AIR FILTER SET B_06996 1. remove protection cover If necessary, turn the 2. mount contact latch adaptor plate by 180° so 3. screw/unscrew protection cover three times that the air filter can be (makes contact point through coat) mounted on the trolley.

  • Page 84: Pc Heater Set

    IceBreaker 150-300 cm VERSION 01/2020 ORDER NUMBER DOC2340282 14.11.2 PC HEATER SET B_04281 80 Nm; 59 lbft Order no. Designation 2339728 PC heater set (For installation, see Chapter 13.3.) Heater (for details and spare parts, see the operating manual, 65021 continuous-flow heater, order no.

  • Page 85: Eu Declaration Of Conformity

    T4: with dry running protection. EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number:...
  • Page 88 Order no. 2340282 Edition 01/2020 ts-liquid@wagner-group.com www.wagner-group.com...

This manual is also suitable for:

Protec 72-200Protec 60-240Tiger 72-300

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