WAGNER 9140S, 9146, 9150, 9170, 9190 Owner's Manual

WAGNER 9140S, 9146, 9150, 9170, 9190 Owner's Manual

Piston pump
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Models 9140S, 9146, 9150, 9170 and 9190
Models 9140S, 9146, 9150, 9170 and 9190
Owner
'
s manual:
Owner
'
s manual:
This pump is available in a stand model (9140S) and cart models (9146,
9150, 9170 and 9190). All information given for the stand model applies
to the cart models except where indicated.
1-800-880-0993
Wagner Technical Service
Visit us on the world wide web!
http://www.wagnerspraytech.com
1770 Fernbrook Lane, Plymouth, MN 55447
Technical service hours: Monday through Friday, 8:00 am to 4:30 pm Central Time
Form No. 0516927B
0606 •
Read this manual for complete instructions
Read this manual for complete instructions
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have any comments or problems with this product.

Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Components and Description . . . . . . . . . . . . . . . .4-5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Locking the Spray Gun . . . . . . . . . . . . . . . . . . .7
Plugging in the Sprayer . . . . . . . . . . . . . . . . . . .7
Pressure Relief Procedure . . . . . . . . . . . . . . . .7
Purging and Priming the Sprayer . . . . . . . . . . . . . . .8
Purging and Priming the Spray Hose . . . . . . . . . . .9
Practice / Spraying Technique . . . . . . . . . . . . . . . .10
Spraying Troubleshooting . . . . . . . . . . . . . . . . .11-12
Unclogging the Spray Tip . . . . . . . . . . . . . . . .11
Cleaning the Spray Gun Filter . . . . . . . . . . . . .12
Cleaning the Inlet Filter . . . . . . . . . . . . . . . . . .12
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-17
Cleanup for Latex materials . . . . . . . . . . . .13-14
Cleanup for Oil-based materials . . . . . . . . . . .15
Cleaning the Suction Set . . . . . . . . . . . . . . . . .16
Short-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . .18
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . .19
Cleaning the Inlet Valve . . . . . . . . . . . . . . . . . . . . . .20
Fluid Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Troubleshooting / Maintenance . . . . . . . . . . . . . . .22
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67-70
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Call Wagner Spray Tech toll-free if you
English

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Summary of Contents for WAGNER 9140S, 9146, 9150, 9170, 9190

  • Page 1: Table Of Contents

    Models 9140S, 9146, 9150, 9170 and 9190 Models 9140S, 9146, 9150, 9170 and 9190 Owner ’ s manual: Owner ’ s manual: This pump is available in a stand model (9140S) and cart models (9146, 9150, 9170 and 9190). All information given for the stand model applies to the cart models except where indicated.
  • Page 2: Important Safety Information

    Important Safety Information operating the equipment. Save these instructions To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. HAZARD: INJECTION INJURY A high pressure paint stream produced by this equipment can pierce the skin and underlying tissues,...
  • Page 3: Grounding Instructions

    Important Safety Information operating the equipment. Save these instructions HAZARD: GENERAL Can cause severe injury or property damage. PREVENTION: • Read all instructions and safety precautions before operating equipment. • Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation. •...
  • Page 4: Safety

    Components and Description The shipping carton for your painting system contains the following: • Suction tube and return tube • Pump cleaning adapter • Spray gun with filter • Spray tip assembly (see chart on next page) • 25’ (9140S, 9146, 9150) or 50’ (9170, 9190), 1/4” diameter pressure hose ON/OFF Switch.
  • Page 5 Components and Description This pump is available in two models: a stand model (9140S) and cart models (9146, 9150 shown below, 9170 and 9190). All information given for the stand model applies to the cart models except where indicated. Some of the graphics in this manual may not exactly match your sprayer and spray gun. All information and instructions given in this manual applies to all models except where noted.
  • Page 6: Assembly

    WARNING Do not plug in the sprayer until setup is complete. Tools needed for assembly: • Two adjustable wrenches • 3/16” Allen wrench If you have one of the cart models (9146, 9150, 9170 or 9190), follow these assembly instructions. If you have the model 9140S sprayer, skip to item 4, below.
  • Page 7: Before You Begin

    Before you begin - Locking the Spray Gun: WARNING Always lock the trigger off when attaching the spray tip or when the spray gun is not in use. Model GX-05 and GX-07 Spray Gun The gun is locked when the trigger lock is at a 90º angle (perpendicular to the trigger in either direction).
  • Page 8: Purging And Priming The Sprayer

    Purging and Priming the Sprayer All new units are performance-tested at the factory and are shipped with test fluid in the fluid section to prevent corrosion during shipment and storage. If you have already used your pump, some water or solvent used in cleaning may remain in the fluid section.
  • Page 9: Purging And Priming The Spray Hose

    Purging and Priming the Spray Hose 1. Unlock the spray gun and turn the PRIME/SPRAY knob to PRIME. The spray tip SHOULD NOT be attached to the spray gun when purging the spray hose. Keep hands clear from fluid stream. WARNING Ground the gun by holding it against the edge of a metal container while flushing.
  • Page 10: Practice / Spraying Technique

    Practice / Spraying Technique NOTE - Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges. 1. Switch the pump ON (l). Turn the PRIME/SPRAY knob to SPRAY. Turn the pressure control dial to maximum pressure (+).
  • Page 11: Spraying Troubleshooting

    Spraying Troubleshooting - If the spray pattern becomes distorted or stops completely while the gun is triggered, follow these steps. WARNING Do not attempt to unclog or clean the tip with your finger. NOTE - Do not use a needle or other sharp pointed instrument to clean the tip. The hard tungsten carbide can chip. 1.
  • Page 12: Cleaning The Spray Gun Filter

    Spraying Troubleshooting - The filter must be cleaned every time you use your sprayer. When using thicker spray materials, the filter might need to be cleaned more often. Pressure Relief Procedure, page 7. 1. Perform 2a. Model GX-07 - Unscrew the fitting from the bottom of the spray gun using an adjustable wrench, making sure not to lose the spring.
  • Page 13: Cleanup

    Read these notes and warnings before you start to clean your sprayer! • When using latex materials, clean your sprayer and components with water. When using oil-based materials, use mineral spirits. • Do not use mineral spirits on latex materials, or the mixture will turn into a jelly-like substance which is difficult to remove.
  • Page 14 Cleanup - 5. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME. 7. Place the original material container next to the waste container. Aim the spray gun into the side of the original material container and hold the trigger.
  • Page 15 Cleanup - 1. Lock the gun and remove spray tip assembly. Submerge suction set into a bucket with appropriate cleaning solution. Bucket with cleaning solution 3. While pulling the gun trigger, turn the pump ON (l), and turn the PRIME/ SPRAY knob to SPRAY to purge material from the hose back into the original container.
  • Page 16: Cleaning The Suction Set

    Cleanup - 1. Lock the gun and turn the pump OFF (O). GX-05 GX-08 3. When suction set is clean, thread the suction tube back into the inlet valve, and replace the return tube onto the return tube fitting. Replace clip. 5.
  • Page 17: Cleaning The Spray Gun Components

    Cleanup - 1. Make sure the pump is switched OFF (O). Make sure the PRIME/SPRAY knob is turned to PRIME. Unplug the sprayer. 3. Remove filter from spray gun (refer to Cleaning the Spray Gun Filter, page 12). GX-07 5. Install gun filter tapered-end first. Reassemble spray gun. GX-07 7.
  • Page 18: Short-Term Storage

    Short-Term Storage (up to 16 hours) Follow these steps when using latex materials only. If using materials that are oil-based, follow the Cleanup - Oil-based materials and Long-Term Storage steps. Shutdown 1. Lock the spray gun off. 2. Turn the PRIME/SPRAY knob to PRIME. Switch the pump OFF (O).
  • Page 19: Long-Term Storage

    Follow these instructions only after all cleanup steps have been performed. 1. Fill a cup or other container with separating oil (approximately 2 ounces) supplied with the unit and submerge the inlet valve into the oil. Light household oil can be substituted. 2.
  • Page 20: Cleaning The Inlet Valve

    Cleaning the Inlet Valve Cleaning or servicing the inlet valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps. 1. Remove the suction set. 3.
  • Page 21 Fluid Section Seal Replacement Instructions Kit Part Number 0512228A (9140S, 9146, 9150) Always wear protective eye wear while servicing the pump. Be sure to follow the shutting the unit down for any purpose, including servicing or adjusting. After performing the Pressure Relief Procedure, be sure to unplug the unit before servicing or adjusting.
  • Page 22: Fluid Section

    Troubleshooting / Maintenance Problem Cause A. The sprayer does not start. 1. The sprayer is not plugged in. 2. The ON/OFF switch is set to OFF. 3. The sprayer was turned off while still under pressure. 4. No voltage is coming from the wall plug. 5.
  • Page 23: Français

    Parts List • Liste de pièces • Lista de piezas English Model GX-05 spray gun Item Part # Description 0501011 Guard Assembly ...1 0501415 Tip, 415...1 0516115 Complete gun assembly ...1 0515220 Filter (yellow) ...1 0515332 Seal...1 0515329 Filter housing ...1 Français Modèle du pistolet GX-05 Article...
  • Page 24 Parts List • Liste de pièces • Lista de piezas Français Modèle du pistolet GX-08 Article N° de pièce Description 0501517 Embout, 517 ...1 0501011 Protège-embout ...1 0296261 Diffuseur, 2,2 cm...1 0296270 Ressort de soupape ...1 0296230 Protège-doigts ...1 0296285 Détente et ses composants.
  • Page 25 Parts List • Liste de pièces • Lista de piezas English Suction set Item Part # Description 0516219 Suction set (9140S) ...1 0516218 Suction set (all cart models) ...1 0512371 Return tube (9140S) ...1 0512389 Return tube (all cart models) ...1 0512390 Clip...1 0516284...
  • Page 26 Parts List • Liste de pièces • Lista de piezas English Item Part # Description 0512336 Stand assembly (9140S) ....1 9885546 Plug ......4 0516516 Hose bracket (9146, 9150, 9170) .
  • Page 27: Accessories

    Accessories • Accessoires • Accesorios English Part # Description 0516913 Separating Oil 0154830 Hose, Whip End, 5’ x 3/16” 0270192 Hose, Wireless, 25’ x 1/4" 0291000 Hose, Wireless, 50’ x 1/4" 0279667 Hose Connector, 1/4” x 1/4” 0088154 Pressure Gauge 0508910 Tip Extension, 12”...
  • Page 28: Warranty

    Warranty • Garantié • Garantia This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase. This warranty does not cover damage resulting from improper use, accidents, user's negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center.

Table of Contents