4.1.2 A Safe Work Environment 4.1.3 Personnel Qualifications Safety Instructions for the Personnel 4.2.1 Personal Safety Equipment 4.2.2 Safe Handling of WAGNER Powder Spray Devices 4.2.3 Grounding the Device 4.2.4 Product Hoses 4.2.5 Electrical Connection Cables 4.2.6 Cleaning and Flushing 4.2.7...
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11.2.3 Powder Hose Set for Recovery System DN20 1" 11.2.4 Powder Hose Set for Recovery System IPS DN14 SPARE PARTS 12.1 How to Order Spare Parts 12.2 Peristaltic Pump PP25S, Straight (Until 11/2020) 12.3 Peristaltic Pump PP25S, Straight (Starting 12/2020) 12.4 Peristaltic Pump PP25S, with Elbow (Until 11/2020)
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 12.5 Peristaltic Pump PP25S, with Elbow (Starting 12/2020) 12.6 Peristaltic Pump PP40S, Straight (Until 11/2020) 12.7 Peristaltic Pump PP40S, Straight (Starting 12/2020) 12.8 Peristaltic Pump PP40C, with Elbow (Until 11/2020) 12.9 Peristaltic Pump PP40C, with Elbow (Starting 12/2020) 12.10...
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.
Polish 2406128 Swedish 2423300 Croatian 2431194 Japanese 2435049 Additional languages on request or at: www.wagner-group.com ABBREVIATIONS Order no. Order number Spare part Marking in the spare parts lists Position Number of pieces Recovery system Item not available as spare part...
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Cleaning Manual cleaning of devices and device parts with cleaning agent Flushing Internal flushing of paint-wetted parts with compressed air Personnel qualifications Trained person Is instructed in the tasks assigned to him/her, the potential risks associated with improper behavior as well as the necessary protective devices and measures.
The device may only be operated under the following conditions: Use the device only to work with the products recommended by WAGNER. Do not deactivate safety fixtures. Use only WAGNER original spare parts and accessories.
EDITION 08/2022 ORDER NUMBER DOC2368104 IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION Device type: Single peristaltic pump Manufacturer: J. Wagner GmbH 88677 Markdorf Germany II 3 D Ex h IIIB T85°C Dc European Communities Symbol for explosion protection Device class II Category 3 (zone 22)
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow applicable directives concerning occupational safety and accident prevention regulations. 4.1.1 ELECTRICAL DEVICES AND EQUIPMENT Danger of electric shock! Danger to life from electric shock.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 4.1.2 A SAFE WORK ENVIRONMENT Danger due to dust formation! Severe or fatal injuries due to explosion danger or inhalation, swallowing or contact with the skin or eyes. The floor in the working area must be electrostatically conductive (measurements according to EN 1081 and EN 61340-4-1).
Use a mask or breathing apparatus if necessary. For sufficient health and environmental protection, only operate the device with technical ventilation (extraction) switched on. 4.2.2 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES Danger due to dust formation! Do not point spray guns at people.
Danger due to damaged product hoses! The product hose may cause dangerous injuries. Use only an original WAGNER powder hose. Make sure that the hoses are laid only in suitable places. Hoses should not be laid in the following places under any circumstances: –...
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 4.2.5 ELECTRICAL CONNECTION CABLES Risk caused by improperly laid cables! Risk of injury and damage to the device. Properly lay connection cables and check them regularly. Immediately replace damaged connection cables. Ensure that no work is ever performed with a damaged connection cable. Do not lay connection cables on routes used by product handling vehicles and not through doors/gates.
Danger due to improper maintenance and repair! Danger to life and equipment damage. Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualified personnel.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 5.4.1 FUNCTION CYCLE OF PP25/PP40 (4 CYCLES) Legend: Q1 = squeeze valve 1 Q2 = squeeze valve 2 F = feed air W = vortex air Cycle 1 : 2.5 sec. Q1 open (LED off ) F off (LED off )
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Cycle 3 : 2.5 sec. Q1 closed (LED lit up) F open (LED lit up) Q2 open (LED off ) W continuously open Powder product is fed one step towards the powder tank. Space X P_02878 Cycle 4 : 0.3 sec.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 5.4.2 FUNCTION CYCLE OF PP25/PP40 (5 CYCLES) Legend: Q1 = squeeze valve 1 Q2 = squeeze valve 2 F = feed air W = vortex air Cycle 1 : 2.0 sec. Q1 open (LED off ) F off (LED off )
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Cycle 3 : 1.4 sec. Q1 closed (LED lit up) F open (LED lit up) Q2 open (LED off ) W continuously open Powder product is fed one step towards the powder tank. Space X P_02878 Cycle 4 : 0.6 sec.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 5.4.3 FUNCTION CYCLE OF PP25Y/PP40Y, CIRCULATION MODE (4 CYCLES) Legend: Q1 = squeeze valve 1 Q2 = squeeze valve 2 Q3 = squeeze valve 3 F = feed air W1 = vortex air 1 (to PXS) W2 = vortex air 2 (waste) Cycle 1: PP25Y/PP40Y 1.5 sec.
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Cycle 3: PP25Y/PP40Y 1.5 sec. Q1 closed (LED lit up) F open (LED lit up) Q2 open (LED off ) Q3 closed (LED lit up) W1 continuously open W2 continuously closed Space X Powder product is fed one step towards the powder tank.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 5.4.4 FUNCTION CYCLE OF PP25Y/PP40Y, CIRCULATION MODE (5 CYCLES) Legend: Q1 = squeeze valve 1 Q2 = squeeze valve 2 Q3 = squeeze valve 3 F = feed air W1 = vortex air 1 (to PXS) W2 = vortex air 2 (waste) Cycle 1: PP25Y/PP40Y 2.0 sec.
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Cycle 3: PP25Y/PP40Y 1.4 sec. Q1 closed (LED lit up) F open (LED lit up) Q2 open (LED off ) Q3 closed (LED lit up) W1 continuously open W2 continuously closed Space X Powder product is fed one step towards the powder tank.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 5.4.5 FUNCTION CYCLE OF PP25Y/PP40Y, SPRAY-TO-WASTE MODE (4 CYCLES) Legend: Q1 = squeeze valve 1 Q2 = squeeze valve 2 Q3 = squeeze valve 3 F = feed air W1 = vortex air 1 (to PXS) W2 = vortex air 2 (waste) Cycle 1: PP25Y/PP40Y 1.5 sec.
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Cycle 3: PP25Y/PP40Y 1.5 sec. Q1 closed (LED lit up) F open (LED lit up) Q2 closed (LED lit up) Q3 open (LED off ) W1 continuously closed W2 continuously open Space X Powder product is fed one step towards the waste tank.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 5.4.6 FUNCTION CYCLE OF PP25Y/PP40Y, SPRAY-TO-WASTE MODE (5 CYCLES) Legend: Q1 = squeeze valve 1 Q2 = squeeze valve 2 Q3 = squeeze valve 3 F = feed air W1 = vortex air 1 (to PXS) W2 = vortex air 2 (waste) Cycle 1: PP25Y/PP40Y 2.0 sec.
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Cycle 3: PP25Y/PP40Y 1.4 sec. Q1 closed (LED lit up) F open (LED lit up) Q2 closed (LED lit up) Q3 open (LED off ) W1 continuously closed W2 continuously open Space X Powder product is fed one step towards the waste tank.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 ASSEMBLY AND COMMISSIONING TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL The assembly and commissioning personnel must have the technical skills to safely commission the device. When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.
1 vortex air [bar] [bar] PP25S 2.0/0.3/1.4/0.6/0.6 PP25C 2.0/0.3/1.4/0.6/0.6 PP40S 2.0/0.3/1.4/0.6/0.6 PP40C 2.0/0.3/1.4/0.6/0.6 PP25Y/PP25Y-FL 2.0/0.3/1.4/0.6/0.6 PP40Y 8-10 2.0/0.3/1.4/0.6/0.6 CONNECTION DIAGRAM The connection diagrams of the WAGNER controls, for the peristaltic pump, are included in the supplied electrical circuit diagram.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. Before work commences, the operating personnel must receive appropriate system training.
Switch off the system and secure against unauthorized reactivation. The cleaning intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. 8.1.3 CLEANING THE PERISTALTIC PUMP Work steps: 1.
Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the device.
8.2.4 MAINTENANCE PROCEDURES The maintenance intervals should be adapted by the operator depending on the level of use and if necessary the level of soiling. If in doubt, we recommend contacting WAGNER's specialist personnel. Interval duration Activity Every 3 months Check the conductivity of the recovery hose (see chapter 8.2.5).
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 8.2.5 PROCESSING THE HOSE ENDS ON THE SPIRAL HOSE NOTE: Conductivity between the two hose fittings must be checked technically, by measuring, during assembly and then periodically (every 3 months)! 1. Release spiral wire from the sheath, from the outside by one revolution (maximum cutting depth up to the wire).
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 (Hose example) P_03278 Conductivity between the contact points KP1/2, maximum of 1KΩ Carrying out the measurement: 1. Mount the hose coupling. 2. Measure the conductivity between the two contact points. 3. Log the measured value. 4.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 8.2.6 NOTE ON THE USE OF THE COUPLINGS P_05390 – Before coupling, always make sure that the system is depressurized. – Ensure that the sealing ring is present in the coupling body. – Ensure that the coupling partners match each other. –...
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 8.2.8 REPLACING THE DN65 HOSE SLEEVE 45° P_05608 1 Housing groove 2 Locking pin 3 Wide tab 4 Stop pin 5 Housing 6 Hose sleeve 7 O-ring Removal of the defective hose sleeve: 1.
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Installation of the new hose sleeve: 1. Positioning: Align the housing (5) so that the side without stop pins points in the direction of the tab side of the new hose sleeve (6). The wide guide tab (3) of the hose sleeve (6) is aligned with the wide housing groove.
WAGNER devices, protective systems and safety, monitoring and control equipment may only be serviced/repaired as defined in Directive 2014/34/EC (ATEX) by trained WAGNER service personnel or skilled persons in accordance with TRBS 1203! Note national regulations! Service, repair or replacement of devices or parts of devices may only be performed...
WAGNER or one of our dealers will take back your used WAGNER electric or electronic equipment and will dispose of it for you in an environmentally-friendly way.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 11.2 ACCESSORIES FOR Y PERISTALTIC PUMP 11.2.1 POWDER HOSE SET FOR RECOVERY SYSTEM DN14 P_02900 Order no. Designation 2365857 Hose set, RG PXS DN14, 20 m 3/4" 11.2.2 POWDER HOSE SET FOR RECOVERY SYSTEM DN20 P_02901 Order no.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 11.2.4 POWDER HOSE SET FOR RECOVERY SYSTEM IPS DN14 P_04383 Order no. Designation 2406771 IPS DN14 hose set recovery system...
Incorrect maintenance/repair! Danger to life and equipment damage. Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. Only repair and replace parts that are listed in the "Spare parts" chapter and that are assigned to the device.
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 12.4 PERISTALTIC PUMP PP25S, WITH ELBOW (UNTIL 11/2020) P_02845 Order no. Designation 2365797 Peristaltic pump PP25S, with elbow 3145249 Outlet connection* (Observe the notice on the following page.) 2360047 Pipe elbow 3136837 Non-return valve* (Observe notice on the following page.)
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Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 Note: * When changing to non-return valve 2418493, the outlet connection 2418606 must be used. P_04685 Order no. Designation 9900318 Hexagon socket head cap screw 9920118 Washer 3050414 Ring tongue, M6, 4-6 mm2 2418493 Non-return valve 2418606...
Peristaltic pump EDITION 08/2022 ORDER NUMBER DOC2368104 12.20 CONTROL CABINETS The spare parts lists for the WAGNER controls, for the peristaltic pump, are included in the supplied electrical circuit diagram. 12.21 VALVE TERMINAL Order no. Designation 2325006 Silencer...
II 3 D Ex h IIIB T85°C Dc Declaration of Conformity The declaration of conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number:...
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Order no. 2368104 Edition 08/2022 ts-powder@wagner-group.com www.wagner-group.com...
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