WAGNER Wildcat 10-70 Translation Of The Original Operating Manual
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WAGNER Wildcat 10-70 Translation Of The Original Operating Manual

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B_06985
Piston pump
IceBreaker 40-200 ccm (Finishing)
Translation of the original operating manual
 
 II 2 G Ex h IIB T3/T4 Gb X
For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place.
Edition: 03/2021

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Summary of Contents for WAGNER Wildcat 10-70

  • Page 1 B_06985 Piston pump IceBreaker 40-200 ccm (Finishing) Translation of the original operating manual    II 2 G Ex h IIB T3/T4 Gb X For professional use. Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. Edition: 03/2021...

  • Page 3: Table Of Contents

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) Table of Contents TABLE OF CONTENTS About these instructions Preface Warnings, Notices and Symbols in these Instructions General Characters and Symbols Languages Service Manual Abbreviations Terminology for the Purpose of this Manual Correct Use Device type Type of Use...
  • Page 4 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) Table of Contents Cleaning and Maintenance Cleaning Maintenance Troubleshooting and Rectification Repairs 10.1 Repair Personnel 10.2 Repair Notes 10.3 Tools 10.4 Cleaning the Parts after Disassembly 10.5 Assembly of the Device Function Test after Repair Work Disposal 12.1 Device...

  • Page 5: About These Instructions

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 1   About these instructions 1   ABOUT THESE INSTRUCTIONS 1.1   PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel.

  • Page 6: Languages

    2352104 Finnish 2391472 Swedish 2391469 Romanian 2412198 Czech 2413375 Danish 2414712 Additional languages upon request or at: www.wagner-group.com 1.5   SERVICE MANUAL This service manual is available in the following languages: Language Order no. Language Order no. German 2335993 English 2335994 1.6 ...

  • Page 7: Terminology For The Purpose Of This Manual

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 1   About these instructions PTFE Leather TwinControl TC 1.4404 TwinControl for acidic hardeners 1.7   TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL Cleaning Cleaning Manual cleaning of devices and device parts with cleaning agent. Flushing Internal flushing of paint-wetted parts with flushing agent.

  • Page 8: Correct Use

    WAGNER explicitly prohibits any other use! The device may only be operated under the following conditions: 4 Use the device only to work with the materials recommended by WAGNER. 4 Do not deactivate safety fixtures. 4 Use only WAGNER original spare parts and accessories.

  • Page 9: Special Versions For Acidic Hardeners

    Chapter Materials of Paint-wetted Parts. 4 Use suitable device combinations (packings, valves etc.) Wear caused by abrasive working materials is not covered by the warranty. Info Contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems. Typical applications Application...

  • Page 10: Misuse

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 2   Correct Use 4 Check products for compatibility: see Chapter Materials of Paint-wetted Parts for Acidic Hardeners [8 22] Parts made of stainless steel 1.4404 are labeled with 1.4404 (see following example). B_06427 Design pressure of the fluid section Description 1.4404 Further information about operation with acidic hardeners can be found in the operating...

  • Page 11: Identification

    The maximum surface temperature corresponds to the permissible product temperature. This and the permissible ambient temperature can be found in Chapter Technical data. Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal.
  • Page 12 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 3   Identification Ignition temperature of the coating product 4 Ensure that the ignition temperature of the surrounding gases (pumping product, cleaning agents) is higher than the maximum permitted surface temperature of the device.

  • Page 13: Type Plate

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 3   Identification 3.3   TYPE PLATE Wagner International AG CH-9450 ALTSTÄTTEN II 2 G Ex h IIB T3/T4 Gb X MADE IN SWITZERLAND Pumpentyp / Pump type Max. Materialdruck / Fluid pressure Übersetzungsverhältnis / Ratio Fördermenge DH / Delivery DS...

  • Page 14: Basic Safety Instructions

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 4   Basic Safety Instructions 4   BASIC SAFETY INSTRUCTIONS 4.1   SAFETY INSTRUCTIONS FOR THE OPERATOR 4 Keep this operating manual at hand near the device at all times. 4 Always follow existing regulations concerning occupational safety and accident prevention regulations.

  • Page 15: Safety Instructions For The Personnel

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 4   Basic Safety Instructions 4 Ensure that all persons within the working area wear static dissipative shoes. Footwear must comply with EN 20344. The measured insulation resistance must not exceed 100 MΩ. 4 Ensure that during spraying, persons wear static dissipative gloves.
  • Page 16 4 In the event of functional faults, remedy the fault as described in the Troubleshooting chapter 4 If needed, the liquid ejection devices must be checked by experts (e.g., WAGNER service technician) at least every 12 months for their work-safe condition in accordance with DGUV regulation 100-500 Chapter 2.29 and Chapter 2.36.
  • Page 17 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 4   Basic Safety Instructions 4 Ground the work pieces to be coated. 4 Ensure that all persons inside the working area are grounded, e.g., that they are wearing static dissipative shoes. 4 Wear static dissipative gloves when spraying. The grounding takes place via the spray gun's handle or its trigger.
  • Page 18 Danger due to improper maintenance and repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualified personnel.
  • Page 19 4   Basic Safety Instructions 4 Use only WAGNER original spare parts and accessories. 4 Do not change or modify the device; if change is necessary, contact WAGNER. 4 Only repair and replace parts that are listed in the accessories and spare parts chapter and that are assigned to the device.

  • Page 20: Description

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 5   DESCRIPTION 5.1   COMPONENTS B_06986 Control housing with integrated si- Separating agent cup lencer Air pressure regulator Product output Ball valve Fluid section Air motor 10 Product input Compressed air input 11 Grounding connection Mounting flange 5.2 ...

  • Page 21: Protective And Monitoring Equipment

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 5.2.2   Fluid section The fluid section (9) has been designed as a piston pump with exchangeable ball valves. The hard chrome-plated pump piston runs in two fixed packings which are self-adjusting by means of a pressure spring, thus resulting in a long service life.
  • Page 22 Positions of the individual parts: See Chapter Spare Parts [8 80]. 5.5.1.1   Materials of Paint-wetted Parts for Acidic Hardeners Special versions for working with acidic hardeners Pumps Product Wildcat 10-70 TC 1.4404 and 1.4301, 1.4404, 1.4408, 1.4571, Leopard 35-70 TC 1.4404 Fluoroelastomer, carbide, polyethylene, PTFE 5.5.2   Recommended Packings...
  • Page 23 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 5.5.3   Technical Data for Wildcat Description Units Wildcat Wildcat Wildcat Wildcat 10-70 10-70 TC 10-70 TC 18-40 1.4404 Pump ratio 10:1 18:1 Flow volume per double stroke (DS) cm³ / cc Maximum operating pressure 14.4 1160...
  • Page 24 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Description Units Wildcat Wildcat Wildcat Wildcat 10-70 10-70 TC 10-70 TC 18-40 1.4404 Ambient temperature - Storage °C -20 – 60 °F -4 – 140 Relative humidity 10–95 (without condensation) ∠°...
  • Page 25 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Description Units Puma 28-40 Puma 21-110 Air motor piston stroke mm; inch 75; 3 150; 6 Sound pressure level at maximum permissible air pressure* dB(A) Sound pressure level at 0.6 MPa; 6 bar; 87 psi air pressure* dB(A) Sound pressure level at 0.4 MPa;...
  • Page 26 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 5.5.5   Dimensions and Connections for Wildcat and Puma B_03901 Wildcat 10-70 Wildcat 18-40 Puma 28-40 Puma 21-110 mm; inch mm; inch mm; inch mm; inch 736; 29 722; 28.4 1034; 40.7 169;...
  • Page 27 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Wildcat 10-70 Wildcat 18-40 Puma 28-40 Puma 21-110 mm; inch mm; inch mm; inch mm; inch ⌀ 25; ⌀ 1 M36×2 M24×1.5 G3/8" G1/2" G1/4" 106; 4.2 96.5; 3.8 ⌀ 9; ⌀ 0.35 ⌀...
  • Page 28 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Description Units Leopard Leopard Leopard Leopard 35-70 48-110 35-150 26-200 Sound pressure level at 0.6 MPa; 6 bar; dB(A) 87 psi air pressure* Sound pressure level at 0.4 MPa; 4 bar; dB(A) 58 psi air pressure* Product input (outside thread)
  • Page 29 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 5.5.7   Measurements and Connections for Leopard Leopard I (I B_03903 Leopard 35-70 Leopard 48-110 Leopard 35-150 Leopard 26-200 mm; inch mm; inch mm; inch mm; inch 799; 31.5 1080; 42.5 240;...
  • Page 30 129; 5.1 111.5; 4.4 ⌀ 9; ⌀ 0.35 ⌀ 7; ⌀ 0.28 167; 6.6 30; 1.2 5.5.8   Volume Flow WAGNER AL nozzles Volume flow* in l/min ** inch ** mm Spray angle 7 MPa 10 MPa 15 MPa 20 MPa...
  • Page 31 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 5.5.9   Performance Diagrams Example 8 bar 6 bar 4 bar B_00301 Product pressure in bar; (MPa); <psi> Air consumption in nl/min.; <scfm> Stroke frequency in DH/min. Flow rate of water in l/min.; <gpm> Order number 2333538 | Edition 03/2021...
  • Page 32 Air consumption in nl/min.; <scfm> Characteristic curve for air pressure 6 bar; 0.6 MPa; 87 psi Flow rate of water in l/min.; <gpm> Characteristic curve for air pressure 4 bar; 0.4 MPa; 58 psi Wildcat 10-70 nl/min bar (MPa) <scfm> <psi> 80 (8) <1160>...
  • Page 33 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Wildcat 10-70 TC nl/min bar (MPa) <scfm> <psi> 80 (8) <14> <1160> 60 (60) <10.5> <870> 40 (4) <580> <7> 20 (2) <290> <3.5> L/min <0.18> <0.37> <0.55> <0.74> <0.92>...
  • Page 34 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Puma 21-110 bar (MPa) nl/min <psi> <scfm> 1200 200 (20) <42> <2900> 150 (15) <2175> <32> 100 (10) <21> <1450> 500 (5) <11> <725> l/min B_03483 <0.3> <0.6> <0.9> <1.2> <1.5>...
  • Page 35 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Leopard 48-110 bar (MPa) nl/min <psi> <scfm> 3000 400 (40) <106> <5800> 2250 300 (30) <4350> <79> 1500 200 (20) <53> <2900> 100 (10) <26> <1450> l/min B_02755 <0.3> <0.6> <0.9>...

  • Page 36: Operating Elements

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Leopard 26-200 bar (MPa) nl/min <psi> <scfm> 250 (25) 1500 <3625> <53> 200 (20) 1200 <2900> <43> 150 (15) <2175> <32> 100 (10) <1450> <21> 50 (5) <725> <11> l/min B_07925 <0.5>...

  • Page 37: Product Filter And Return Line

    5.7.1   High-pressure filter (Option) To ensure problem-free operation it is recommended that a WAGNER high-pressure filter be used. These have been developed especially for WAGNER pneumatic pumps. The filter inserts can be exchanged depending on the product to be used.
  • Page 38 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 53 MPa 530 bar 7687 psi B_07642 Fluid section connection Open Product output Pressure relief (Relex) Return line Loctite® 542 Closed 27 MPa 270 bar 3916 psi B_04064 Fluid section connection Closed (spraying) Product output Open (pressure relief)

  • Page 39: Stroke Count (Option)

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description 27 MPa 270 bar 3916 psi B_03911 Fluid section connection Inline filter Relief combination Product output Pressure relief (Relex) 5.8   STROKE COUNT (OPTION) Each air motor has a 1/8" air connection with which the air pressure in the lower air motor chamber can be measured.
  • Page 40 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 5   Description Dimensioning of the feed pump Feed pump Main pump 1. The IceBreaker piston pumps pump the working product to the product output with up and down strokes but only draw in new product on the up stroke. The feed pump therefore has to pump twice the volumetric flow.

  • Page 41: Assembly And Commissioning

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning 6   ASSEMBLY AND COMMISSIONING 6.1   TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL – The assembly and commissioning personnel must have the technical skills to safely commission the device. – When assembling, commissioning and carrying out all work, read and follow the operating manuals and safety regulations for the additionally required system components.

  • Page 42: Assembly And Installation

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning 6.5   ASSEMBLY AND INSTALLATION WARNING Inclined ground! Risk of accidents if the device rolls away/falls. 4 Place device on level ground and secure it. 4 If the floor is inclined, position the feet of the trolley towards the gradient. 4 Secure the trolley.
  • Page 43 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning B_05291 Airless system 6.5.1   Ventilation of the Spray Booth – Operate the device in a spray booth approved for the respective working materials. - or - – Operate the device on an appropriate spraying wall with the ventilation (extraction) switched on.

  • Page 44: Grounding

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning 6.5.3   Product Supply Lines DANGER Bursting hose, bursting threaded joints! Danger to life from injection of product. 4 Ensure that the hose material is chemically resistant to the sprayed products. 4 Ensure that the spray gun, fittings and product hose between the device and the spray gun are suitable for the pressure generated in the device.
  • Page 45 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning B_00304 Earthing schema (example) Part / workstation Cable cross section Conveyor 16 mm²; AWG6 Work piece < 1 MΩ Spraying stand 16 mm²; AWG6 Alternative: Spray booth Floor, static dissipative Product tank 6 mm²;...

  • Page 46: Start Up

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning Grounding cable 1. Screw on grounding cable with eyelet. 2. Clamp the grounding cable clip to a grounding connection on site. 3. Ground the product tank to an on-site grounding connection. 4.
  • Page 47 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 6   Assembly and Commissioning 6.7.3   Pressure Tightness Test WARNING Overpressure! Risk of injury from bursting components. 4 The operating pressure must not exceed the value shown on the type plate. 1. Gradually increase the pressure in pump with the pressure regulator until maximum pressure is reached.

  • Page 48: Operation

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 7   Operation 7   OPERATION 7.1   TRAINING THE OPERATING PERSONNEL – The operating personnel must be qualified to operate the entire system. – The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures.

  • Page 49: Pressure Relief / Work Interruption

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 7   Operation B_05292 closed open 7.4   PRESSURE RELIEF / WORK INTERRUPTION The pressure must always be relieved: – after the spraying tasks are finished, – before servicing or repairing the system, – before carrying out cleaning tasks on the system, –...

  • Page 50: Basic Flushing

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 7   Operation NOTICE Hardened working product in the spraying system when 2K product is processed! Using 2K materials can destroy the pump and spraying system. 4 Observe the manufacturer's processing rules, particularly in regards to the pot life. 4 Flush thoroughly before the end of the pot life.

  • Page 51: Filling With Working Material

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 7   Operation Preparation 1. Visual check: personal safety equipment, grounding and all devices ready to use. 2. Relieve the pump's pressure according to Chapter Pressure Relief / Work Interruption [8 49]. 3. Place an empty, grounded collection tank (5) under the return tube (4). 4.

  • Page 52: Cleaning And Maintenance

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 8   CLEANING AND MAINTENANCE 8.1   CLEANING 8.1.1   Cleaning Personnel Cleaning work should be undertaken regularly and carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The following hazards may arise during cleaning work: –...
  • Page 53 DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.
  • Page 54 Yearly or as required 1. In accordance with DGUV regulation 100-500, Chapters 2.29 and 2.36: 4 Have the liquid ejection devices checked by an expert (e.g. WAGNER service technician) as required, but no later than every 12 months to ensure that they are in safe working order.
  • Page 55 Meaning (if present) xxx bar Pressure yymm Crimping date (year/month) Internal code Hose imprinting Meaning WAGNER Name / manufacturer yymm Date of manufacture (year/month) xxx bar (xx MPa) e.g. 270 bar (27MPa) Pressure Internal code DNxx (e.g., DN10) Nominal diameter...
  • Page 56 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 8.2.7   Emptying Pump WARNING Gas mixtures can explode if there is an incompletely filled pump! Danger to life from flying parts. Ignition of potentially explosive surrounding atmosphere. 4 Empty and fill the device slowly and in a controlled manner. 4 Avoid potentially explosive atmosphere in the surroundings.
  • Page 57 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 5. As soon as working product is no longer flowing from the return tube (4), close the ball valve (2). 6. Close return valve (3). Emptying via the spray gun 1.
  • Page 58 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 1. Carry out a visual inspection: Personal protective equipment, grounding and all devices ready for use. 2. Place an empty, grounded collection tank (5) under the return tube (4). 3.
  • Page 59 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 7. If the inline filter has any leaks, replace the seal* (1). 8. Insert the new filter insert* (3). Note the installation position: closed end in direction of flow.
  • Page 60 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 8.2.9.3   High-pressure filter 27 MPa 53 MPa 270 bar 530 bar 3916 psi 7687 psi B_05271 Preferred filter installation position Reversed filter installation position 80 Mobilux EP2** 82 Anti-seize paste** 81 Filter identification 1.
  • Page 61 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 8   Cleaning and Maintenance 2. Empty the pump in a controlled manner in accordance with Chapter Emptying Pump [8 56]. 3. Place the grounded collection tank under the high-pressure filter. 4. Open ball valve (1). 5.

  • Page 62: Troubleshooting And Rectification

    Air motor is iced up. There is a lot of condensation water in Install a water separator. the air supply. If the problem is not listed above consult your WAGNER Service Center. Order number 2333538 | Edition 03/2021...

  • Page 63: Repairs

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.

  • Page 64: Cleaning The Parts After Disassembly

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 10   Repairs – Torque wrench 2-3 Nm; 2 lbft – Torque wrench 10–15 Nm; 7–11 lbft and 20–25 Nm; 15–19 lbft – Torque wrench 40 Nm; 30 lbft and 50-55 Nm; 37–40 lbft –...

  • Page 65: Function Test After Repair Work

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 11   Function Test after Repair Work 11   FUNCTION TEST AFTER REPAIR WORK After all repairs, the device must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel.

  • Page 66: Disposal

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 12   Disposal 12   DISPOSAL 12.1   DEVICE When the devices must be scrapped, please differentiate the disposal of the waste materials. The following materials have been used: – Stainless steel – Aluminum – Elastomers –...

  • Page 67: Accessories

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13   ACCESSORIES 13.1   WILDCAT AND PUMA PUMPS 13.1.1   Product Output and Miscellaneous 270 bar B_07704 55/56 Mount fittings x and y at the correct position, depending on the system's characteristics. Order number 2333538 | Edition 03/2021...
  • Page 68 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories Order no. Designation Wildcat Wildcat Puma Puma 10-70 ** 18-40 28-40 21-110 2329460 2329456 2329467 2329517 Piston pump PE/TG 2337529 2329462 2329458 2329469 2330614 Piston pump PE/T 2337530 2366704 Piston pump PE/T TC 1.4404 ** 9992504 Separating agent 250 ml;...
  • Page 69 ♦ = wearing parts / = Item does not exist ** The listed accesories for the product output is not suitable for Wildcat 10-70 TC 1.4404. For accesories for the product output for Wildcat 10-70 TC 1.4404, see chapter Product Output for TC 1.4404 Pumps [8 79].
  • Page 70 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13.1.2   Product input DN16 DN25 B_03921 For trouble-free suction, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.
  • Page 71 * Pos 6, 7, 9, 10: max. 10 bar: If a feed pump (>10 bar) is used, do not use downstream of the feed pump. ** The accessories listed for the product input are not suitable for the Wildcat 10-70 TC 1.4404.
  • Page 72 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13.1.3   Trolley, Frame and Wall Mount Accessories B_03922 Order no. Designation Wildcat Wildcat Puma Puma 10-70 18-40 28-40 21-110 2329460 2329456 2329467 2329517 Piston pump PE/TG 2337529 2329462 2329458 2329469 2330614 Piston pump PE/T 2337530 2366704 Piston pump PE/T TC 1.4404...

  • Page 73: Leopard Pumps

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13.2   LEOPARD PUMPS 13.2.1   Product Output and Miscellaneous 50/51 270 bar 55/56 B_07705 Mount fittings x and y at the correct position, depending on the system's characteristics. Order number 2333538 | Edition 03/2021...
  • Page 74 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories Order no. Designation Leopard Leopard Leopard Leopard 35-70 ** 35-150 48-110 26-200 2329479 2329484 2329490 2417044 Piston pump PE/TG 2329481 2329486 2329493 2417043 Piston pump PE/T 2329495 Piston pump PE/L 2366702 Piston pump PE/T TC 1.4404 ** 9992504...
  • Page 75 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories Order no. Designation Leopard Leopard Leopard Leopard 35-70 ** 35-150 48-110 26-200 ♦ 2331014 Circulation hose DN6-G1/4"-2.8m-PA ♦ 2329046 Return hose DN6-PN310-G1/4"-PA Pressure relief Relex Pressure relief Relex (see supplement, order no. 2409685) ♦...
  • Page 76 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13.2.2   Product input DN16 DN25 B_03924 For trouble-free suction, use hoses which are as short as possible. The maximum hose length is dependent upon the viscosity of the product, the suction height, and the nominal diameter of the hose.
  • Page 77 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories Order no. Designation Leopard Leopard Leopard Leopard 35-70 ** 35-150 48-110 26-200 2329479 2329484 2329490 2417044 Piston pump PE/TG 2329481 2329486 2329493 2417043 Piston pump PE/T 2329495 Piston pump PE/L 2324110 2324110 Suction hose, DN16-SSt, complete ♦...
  • Page 78 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13.2.3   Trolley and Wall Mount B_05270 Order no. Designation Leopard Leopard Leopard Leopard 35-70 35-150 48-110 26-200 2329479 2329484 2329490 2417044 Piston pump PE/TG 2329481 2329486 2329493 2417043 Piston pump PE/T 2329495 Piston pump PE/L 2366702...

  • Page 79: Product Output For Tc 1.4404 Pumps

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 13   Accessories 13.3   PRODUCT OUTPUT FOR TC 1.4404 PUMPS 50 Nm; 37 lbft B_07290 (Thread and sealing surface) Left Right Designation "1.4404" for relief combi- nation TC 1.4404 TC 1.4404 Designation Order no. 2370693 Relief combination, left 2370190...

  • Page 80: Spare Parts

    DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device.

  • Page 81: Overview Of The Components

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.3   OVERVIEW OF THE COMPONENTS B_05261 Wildcat 10-70, Wildcat 18-40 Wildcat 10-70 Wildcat 18-40 Designation PE/TG PE/T PE/TG PE/T Order no. Order no. Order no. Order no. 2329460 2329462...
  • Page 82 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts B_05261 Puma 28-40; Puma 21-110 Puma 28-40 Puma 21-110 Designation PE/TG PE/T PE/TG PE/T Order no. Order no. Order no. Order no. 2329467 2329469 2329517 2330614 Piston pump 2329641 2329643 2329654 2329656...
  • Page 83 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts B_05154 Leopard 35-70 Leopard 35-70 Leopard 35-150 Designation PE/TG PE/T PE/TG PE/T Order no. Order no. Order no. Order no. 2329479 2329481 2329484 2329486 Piston pump 2329645 2329647 2329650 2329652 Fluid section 2329621...
  • Page 84 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Leopard 48-110 Designation PE/TG PE/T PE/L Order no. Order no. Order no. 236219 Grounding cable, complete 9992616 Molykote® DX grease 50 Nm; 37 lbft Tightening torque for air motor/fluid section B_05261 Leopard 35-150;...

  • Page 85: Air Motors

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.4   AIR MOTORS 14.4.1   Wildcat Air Motor 10-15 Nm; 7-11 lbft 20-25 Nm; 15-19 lbft Wildcat / Puma: 55 Nm; 40 lbft 2-3 Nm; appr. 2 lbft Leopard: 53a, 53b 65 Nm;...
  • Page 86 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation Wildcat 10-70 TC Wildcat 10-70 Wildcat 18-40 2334375 2329613 Air motor 2349900 2344071 Flange 367302 Piston rod 366303 Cylinder pipe 367304 Compressed air pipe 367305 Control air pipe...
  • Page 87 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation Wildcat 10-70 TC Wildcat 10-70 Wildcat 18-40 2359170 2359165 Control housing 9925033 Washer 9900225 Hexagon screw 2386160 Self-locking hexagon nut (new) (9910101) Hexagon nut Secured with Loctite 243 (old)
  • Page 88 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.4.2   Puma and Leopard Air Motors 10-15 Nm; 7-11 lbft 20-25 Nm; 15-19 lbft Wildcat / Puma: 55 Nm; 40 lbft 2-3 Nm; appr. 2 lbft Leopard: 53a, 53b 65 Nm;...
  • Page 89 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation Puma Puma Leopard Leopard 28-40 21-110 35-70 48-110 35-150 26-200 2329617 2329619 2329621 2329623 Air motor 2344071 2344075 Flange 367302 367402 368302 368402 Piston rod 367303 367403 368303 368403 Cylinder pipe...
  • Page 90 14   Spare Parts Order no. Designation Puma Puma Leopard Leopard 28-40 21-110 35-70 48-110 35-150 26-200 2330370 2330371 Label, WAGNER 9998675 Threaded plug 2359165 2359171 Control housing 9925033 9920106 9925026 Washer 9900225 9907121 9900225 Hexagon screw 2386160 2386161 Self-locking hexagon nut (new)
  • Page 91 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.4.3   Wildcat and Puma Air Motor Regulators B_06962 Pos 3: Screw in the pressure gauge until the white sealing ring is completely in the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale. Order no.
  • Page 92 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.4.4   Leopard Air Motor Regulator B_06963 Pos 3: Screw in the pressure gauge until the white sealing ring is completely in the filter control valve. Thereafter continue turning the pressure gauge only to align the display scale. Order no.

  • Page 93: Connection Sets

    B_07033 Assembly with air motor and fluid section: see Chapter Overview of the Components [8 81] Order no. Designation LM-FS 1 LM-FS 2 LM-FS 4 Wildcat 18-40 Wildcat 10-70 Leopard 35-70 Puma 28-40 2350028 2350030 2350032 Connection set LM-FS … 367532...
  • Page 94 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.5.2   Connection Sets for 110-200 ccm B_05263 Assembly with air motor and fluid section: see Chapter Overview of the Components [8 81] Order no. Designation LM-FS 3 LM-FS 5 LM-FS 8 Puma 21-110 Leopard Leopard...

  • Page 95: Fluid Sections

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.6   FLUID SECTIONS 14.6.1   Fluid Section, 40 ccm +10 Nm 70 Nm + 7 lbft 52 lbft 40 Nm; 30 lbft 100 Nm 74 lbft B_05264 Tighten pos. 4 by hand on block. Use a standard wrench only if necessary. In this case, use a wrench to counterhold pos.
  • Page 96 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Stk Order no. Designation PE / TG PE/T 2322467 Inlet housing 40 ♦ 367505 Piston 367506 Valve screw ♦ ⋆ 367507 Ball guide, inlet 367501 Connecting flange ♦ 367509 Valve seat, inlet ♦...
  • Page 97 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Stk Order no. Designation PE / TG PE/T ● 2331582 Valve seat set 40, stainless steel* 367990 Service set PE/TG 367994 Service set PE/T ♦ = wearing parts ⋆ = Included in the service set (For more parts, see chapter Connection Sets for 40-70 ccm [8 93].) ●...
  • Page 98 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts * Notice regarding pos. 111: Stainless steel valve seat set 70, consisting of: pos. 28, 10, 27 and 9, but in stainless steel version. Order no. PE / TG PE/L PE/T PE/T TC 1.4401...
  • Page 99 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. PE / TG PE/L PE/T PE/T TC 1.4401 ♦ ⋆ 9998670 2366668 Wave spring (small) ♦ ⋆ 9998671 2366673 Wave spring (large) ♦ ⋆ 9943082 9943103 Ball (large) ♦...
  • Page 100 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.6.3   Fluid Section, 110 ccm +10 Nm 70 Nm + 7 lbft 52 lbft 100 Nm 74 lbft 160 Nm 118 lbft B_05267 Tighten pos. 4 by hand on block. Use a standard wrench only if necessary. In this case, use a wrench to counterhold pos.
  • Page 101 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation PE / TG PE/L PE/T 2327888 Inlet housing 150 ♦ 368433 Piston 367506 Valve screw ♦ ⋆ 368507 Ball guide, inlet 368551 Connecting flange ♦ 368509 Valve seat, inlet ♦...
  • Page 102 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation PE / TG PE/L PE/T 9998808 Mobilux® EP 2 grease 9992609 Anti-seize paste tube 9992616 Molykote® DX grease 2329922 Fitting SF-MM-G3/8"-M24x1.5-PN530-SSt 2329898 Sealing sleeve 368997 Service set PE/TG 2304930 Service set PE/T 2319924...
  • Page 103 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.6.4   Fluid Section, 150 ccm +10 Nm 70 Nm + 7 lbft 52 lbft 100 Nm 74 lbft 160 Nm 118 lbft B_05268 Tighten pos. 4 by hand on block. Use a standard wrench only if necessary. In this case, use a wrench to counterhold pos.
  • Page 104 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation PE / TG PE/L PE/T 2327888 Inlet housing 150 ♦ 368555 Piston 368506 Valve screw ♦ ⋆ 368507 Ball guide, inlet 368551 Connecting flange ♦ 368509 Valve seat, inlet ♦...
  • Page 105 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation PE / TG PE/L PE/T 9998808 Mobilux® EP 2 grease 9992609 Anti-seize paste tube 9992616 Molykote® DX grease 2329922 Fitting SF-MM-G3/8"-M24x1.5-PN530-SSt 2329898 Sealing sleeve 368990 Service set PE/TG 368994 Service set PE/T 2342071...
  • Page 106 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.6.5   Fluid section, 200 ccm + 7 lbft +10 Nm 100 Nm 74 lbft 120 Nm 200 Nm 89 lbft 148 lbft B_07926 Order no. Designation PE / TG PE/T 2417041 2417042...
  • Page 107 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation PE / TG PE/T 2336692 Valve screw 2386282 Ball guide, inlet 2336661 Connecting flange 369509 Valve seat, inlet ♦ 2336695 Valve seat, outlet ♦ 2336689 Snap ring flange 2336785 Snap ring half 2336690...

  • Page 108: Inlet Valve With Valve Depressor

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation PE / TG PE/T 2337413 Fitting SF-MM-G1/2"-M24-PN530-SSt 2341476 Service set PE/TG 2345981 Service set PE/T ♦ = wearing parts ⋆ = Included in service set 14.7   INLET VALVE WITH VALVE DEPRESSOR B_04072 Order no.

  • Page 109: Relief Combination, 270 Bar

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.8   RELIEF COMBINATION, 270 BAR 100 Nm 74 lbft 17 Nm 12.5 lbft B_04068 Order no. Designation 2329023 Relief combination, 270 bar 2324549 Relief housing 2323718 Hexagon plug ♦ 169248 Relief valve, complete 2356467...

  • Page 110: Angled Inline Filter, 530 Bar

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation ♦ ● 2315724 * Filter insert, blue (middle), 150 mesh per inch – 10 pieces ♦ ● 2315725 * Filter insert, yellow (middle), 100 mesh per inch – 10 pieces 2365429 * Filter insert, green (coarse), 30 mesh per inch –...

  • Page 111: High-Pressure Filter, 270 Bar

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.11   HIGH-PRESSURE FILTER, 270 BAR 90 Nm; 66 lbft 27 MPa 270 bar 3916 psi 140 Nm; 103 lbft 17 Nm 12.5 lbft B_04069 Tighten pos. 3 by hand Identification of the filter Order no.
  • Page 112 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation ♦ 169248 Relief valve ● 2356467 Ball valve set (option) 9894245 Filter support Filter cartridge * ♦ ● 295721 * Filter sieve, 200 mesh per inch (fine) ♦...

  • Page 113: High-Pressure Filter, 530 Bar

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.12   HIGH-PRESSURE FILTER, 530 BAR 90 Nm; 66 lbft 53 MPa 530 bar 7687 psi 140 Nm 103 lbft B_03934 Tighten pos. 3 by hand Stainless steel Identification of the filter Carbon steel Order number 2333538 | Edition 03/2021...

  • Page 114: Aircoat Regulator And Aircoat Filter Regulator

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation Stainless steel Carbon steel 2329025 2335334 HP filter DN12-PN530, complete 2324542 Filter housing 2324543 Union nut 2330780 Fitting, DF-MM-G1/2-G3/8-PN530-SSt 9955863 O-ring ♦ 2324670 Distribution housing for ball valve 9894245 Filter support Filter cartridge *...
  • Page 115 Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts Order no. Designation AirCoat regu- AirCoat filter lator regulator 2328611 AirCoat regulator set 2382997 AirCoat filter regulator set ♦ 2309972 Pressure regulator valve, LR-1/4-D-O-I-Mini 2331950 Filter control valve (manual drain) ♦...

  • Page 116: Complete Trolley

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts 14.14   COMPLETE TROLLEY B_03932 Distance for Puma / Wildcat Distance for Leopard Order no. Designation Wildcat / Puma Leopard 2325901 2325916 Trolley, complete Frame, left, 4"-6" (welded) Frame, right, 4"-6" (welded) 9907140 Hexagon screw DIN931, M6x75 9910204...

  • Page 117: Pc Heavy Duty Trolley

    Operating manual Piston pump IceBreaker 40-200 ccm (Finishing) 14   Spare Parts ♦ = wearing parts 14.15   PC HEAVY DUTY TROLLEY B_05277 Installation instructions: Mount bracket holder (3) above the crossbar (4). Order no. Designation Leopard (6") 2339705 PC heavy duty trolley Bracket holder 9900246 Hexagon screw...

  • Page 118: Declaration Of Conformity

    T4: With dry running protection EU Declaration of Conformity The EU Declaration of Conformity is enclosed with this product. If needed, further copies can be ordered through your WAGNER dealer by specifying the product name and serial number. Order number:...
  • Page 120 Order number 2333538 Edition 03/2021 Germany J. Wagner GmbH Otto-Lilienthal-Strasse 18 Postfach 1120 D-88677 Markdorf Telephone: +49 (0)7544 5050 Fax: +49 (0)7544 505200 E-mail: ts-liquid@wagner-group.com Switzerland Wagner International AG Industriestrasse 22 CH-9450 Altstätten Telephone: +41 (0)71 757 2211 Fax: +41 (0)71 757 2222 More contact addresses on the internet at: www.wagner-group.com Subject to changes without notice...

This manual is also suitable for:

Wildcat 10-70 tcWildcat 10-70 tc 1.4404Wildcat 18-40Puma 28-40Puma 21-110Leopard 35-70 ... Show all

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