Suzuki Baleno Manual page 2226

1. Differential
case
2. Differential
gear
3. Differential
pinion shaft
Left side
1. Screwdriver
2. Differential gear
Right side
5) Using special tool and hammer, drive out differential side pinion
shaft pin and then disassemble component parts.
Special Tool
(C): 09922-85811 (4.5 mm)
Adjustment and Reassembly
Judging from abnormality noted before disassembly and what is
found through visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly. Make sure
that all parts are clean.
1) Assemble differential gear and measure thrust play of differen-
tial gear as follows.
Special Tool
(A): 09900–20606
(B): 09900–20701
Differential gear thrust play:
0.05 – 0.33 mm (0.002 – 0.013 in.)
Left side
D Hold differential assembly with soft jawed vise and apply
measuring tip of dial gauge to top surface of gear.
D Using 2 screwdrivers, move gear up and down and read
movement of dial gauge pointer.
Right side
1. Differential gear
D Using similar procedure to the above, set dial gauge tip
to gear shoulder.
D Move gear up and down by hand and read dial gauge.
2) If thrust play is out of specification, select suitable thrust washer
from among following available size, install it and check again
that specified gear play is obtained.
Available thrust
washer thickness
MANUAL TRANSMISSION 7A-17
0.9, 0.95, 1.0, 1.05, 1.1, 1.15 and 1.2 mm
(0.035, 0.037, 0.039, 0.041, 0.043, 0.045,
and 0.047 in.)