Pedal Box Adjustments; Accelerator Pedal Arm Adjustment; Micro Switch Adjustment - Cushman HAULER 800X Technician's Repair And Service Manual

SPEED CONTROL
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
B
18
17
19
Fig. 7 Throttle Rod Adjustment
ITEM TORQUE SPECIFICATION
18 60 - 72 in. lbs. (7 - 8 Nm)

PEDAL BOX ADJUSTMENTS

Tool List
Needle Nose Pliers...................................................... 1
Phillips Screwdriver ..................................................... 1
Open End Wrench, 9/16"............................................. 1
Open End Wrench, 1/2"............................................... 1
Open End Wrench, 7/16"............................................. 1
Open End Wrench, 3/8"............................................... 1
Allen Wrench, 1/8" ....................................................... 1
If any adjustments are made in the pedal box or accelerator
area, it is necessary to go back and perform the speed control
cable adjustment again. This must be done because any
adjustment made in the pedal box or accelerator area will inad-
vertently affect the cables.

Accelerator Pedal Arm Adjustment

Lift front of vehicle using procedures and safety informa-
tion in SAFETY section.
Confirm the accelerator pedal arm (1) contacts the
accelerator pedal bracket (2) when in the released posi-
tion (Ref Fig. 8). If there is no contact, loosen the jam
nut (3) and rotate the rod (4) until contact is made.
Page F-4
20
NOTICE
Repair and Service Manual
Note that the factory applies a thread sealant to the accelera-
tor rod threads before threading the rod into the clevis.
1
2
Fig. 8 Accelerator Pedal Arm Adjustment

Micro Switch Adjustment

Qty.
When the system is in correct adjustment, the micro
switch in the accelerator pedal box will click when the
top of the accelerator pedal moves approximately 1/2" -
5/8" (13 - 16 mm). The accelerator cable (as seen at the
rear axle) should have some slack present and not show
any movement until after the micro switch clicks.
To access the micro switch, remove the rocker panel, lift
the floor mat and remove the access cover from the floor
(Ref Fig. 4). Remove the screws (8) and cover (7) from
the pedal box (Ref Fig. 9).
Fig. 9 Pedal Box Micro Switch
NOTICE
3
8
7
12
9
10
4
11