Cushman Hauler 800X Service & Parts Manual
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Cushman Hauler 800X Service & Parts Manual

Electric powered vehicle
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Hauler 800X
Service Parts Manual
ELECTRIC POWERED VEHICLE
643789-AA
ISSUED MARCH 2015
REVISED OCTOBER 2018

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Summary of Contents for Cushman Hauler 800X

  • Page 1 Hauler 800X Service Parts Manual ELECTRIC POWERED VEHICLE 643789-AA ISSUED MARCH 2015 REVISED OCTOBER 2018...
  • Page 3 SERVICE PARTS MANUAL ELECTRIC POWERED UTILITY VEHICLE HAULER 800X STARTING MODEL YEAR 2015 CALIFORNIA Proposition 65 Warning WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which contain lead, lead compounds and other chemicals identified by the State of California to potentially cause cancer, birth defects and other reproductive harm.
  • Page 4 GENERAL INFORMATION This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........V ACCELERATOR .
  • Page 6 NOTES Page iv Service Parts Manual Service Parts Manual...

  • Page 7: How To Use The Service Parts Manual

    HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN • APPENDIX The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • GENERAL INDEX • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1.
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
  • Page 10 ACCELERATOR PEDAL BOX ASSEMBLY includes items 2 - 33 PEDAL HARNESS 48V ASSEMBLY includes items 30, 31 ACCELERATOR PEDAL ASSEMBLY includes items 34 - 36 To Harness from Direction Selector Part of Frame 643789 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 12: Accelerator

    ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 13 ACCELERATOR Notes: 643789 Service Parts Manual Page A-4...

  • Page 14: Battery Charger

    BATTERY CHARGER Page B-1 643789 Service Parts Manual...
  • Page 15 BATTERY CHARGER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 16 BATTERY CHARGER To BL+ To BL- Front of Vehicle ON-BOARD CHARGER ASSEMBLY includes items 8 - 12 Page B-3 643789 Service Parts Manual...
  • Page 17 BATTERY CHARGER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 18 BATTERY CHARGER Notes: Page B-5 643789 Service Parts Manual...
  • Page 19 BATTERY CHARGER Notes: 643789 Service Parts Manual Page B-6...

  • Page 20: Body

    BODY Front of Vehicle 643789 Service Parts Manual Page C-1...
  • Page 21 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 23 BODY Notes: 643789 Service Parts Manual Page C-4...
  • Page 24 BODY Front of Vehicle Cup holder Front of Vehicle ASH TRAY KIT includes items 2 - 5 643789 Service Parts Manual Page C-5...
  • Page 25 ASHTRAY GASKET .................. 75108G02 ASHTRAY BRACKET ................00106G6 PAN HEAD PHILLIPS TAPPING SCREW, #12 - 14 X 1.07" LG ....619135 CUSHMAN COWL DECAL ................643186 BRUSHGUARD (CHROME) ................617620 BRUSHGUARD....................00440G2 HEX WASHER HEAD BOLT, 5/16" - 18 X 2 1/4" LG ........
  • Page 26 BODY Front of Vehicle 643789 Service Parts Manual Page C-7...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 29 BODY Notes: 643789 Service Parts Manual Page C-10...
  • Page 30 BODY Front of Vehicle Existing Floorboard Hardware Existing Front of Vehicle Hardware Rocker Panel Existing Hardware 643789 Service Parts Manual Page C-11...
  • Page 31 RIVET (ALUMINUM), 3/16” X 1" LG ..............10570G10 RIVET (SS), 5/32” X 9/16” LG................16816G2 RATCHET FASTENER, 1/4" X 3/4" LG............74890G01 REAR PANEL....................619142 CUSHMAN LOGO DECAL................74099G01 BED LATCH WARNING DECAL ..............662991 ACCELERATOR PEDAL GUARD..............661653 FLOORBOARD MOUNT.................. 645323 TORX HEAD SCREW, M6 X 1 - 23.4MM LG...........
  • Page 32 BODY HITCHES HEAVY DUTY HITCH KIT includes items 11 - 14 ANGLE HITCH KIT includes items 20 - 22 CLEVIS HITCH KIT includes items 25 - 29 DROP ANGLE HITCH KIT includes items 33 - 35 DROP BALL HITCH KIT includes items 38 - 41 DROP CLEVIS HITCH KIT includes items 46 - 50 Bumper Clevis Hitch...
  • Page 33 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 35 BODY Notes: 643789 Service Parts Manual Page C-16...

  • Page 36: Brakes

    BRAKES BRAKE PEDAL ASSEMBLY (WITHOUT BRAKE LIGHTS) includes items 3 - 11 BRAKE PEDAL ASSEMBLY (WITH BRAKE LIGHTS) includes items 3, 5 - 30 Front of Vehicle 643789 Service Parts Manual Page D-1...
  • Page 37 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BRAKES Front of Vehicle Part of Frame Accelerator Pedal COMPENSATOR ASSEMBLY includes items 33 - 42 643789 Service Parts Manual Page D-3...
  • Page 39 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 40 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 41 BRAKES Notes: 643789 Service Parts Manual Page D-6...
  • Page 42 BRAKES BRAKE ASSEMBLY (DRIVER SIDE) includes items 3 - 9 BRAKE ASSEMBLY (PASSENGER SIDE) includes items 3 - 8, 10 BRAKE DRUM ASSEMBLY includes items 17, 18 TOP PULL Front of Vehicle Tension Pin 643789 Service Parts Manual Page D-7...
  • Page 43 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 BRAKES Notes: 643789 Service Parts Manual Page D-9...
  • Page 45 BRAKES Notes: 643789 Service Parts Manual Page D-10...

  • Page 46: Electrical System

    ELECTRICAL SYSTEM Front of Vehicle HAND PUMP FOR VEHICLES WITH ONBOARD CHARGER 643789 Service Parts Manual Page E-1...
  • Page 47 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 48 ELECTRICAL SYSTEM REVERSE BUZZER GRN/ CONSOLE INSERT ASSEMBLY WITH PLUG includes items 24 - 25 Front of Vehicle Accessory Harness Control Harness CONSOLE INSERT PLATE Front of Vehicle 643789 Service Parts Manual Page E-3...
  • Page 49 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 50 ELECTRICAL SYSTEM Front of Vehicle HEADLIGHT ASSEMBLY Front of Vehicle 3-Pin TURN SIGNAL SWITCH ASSEMLBY To Main includes items 13 Harness WIRE HARNESS (ACCESSORY) includes item 18 Inside of Cowl LED HEADLIGHT ASSEMBLY (PASSENGER SIDE) includes item 9 LED HEADLIGHT ASSEMBLY (DRIVER SIDE) includes item 9 Rear TAILLIGHT Fender...
  • Page 51 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 52 ELECTRICAL SYSTEM HOUR METER KIT includes items 2 - 4 Front of Vehicle DC-DC converter mounting for vehicles with On-board charger HOUR METER Front of Vehicle Floorboard HORN Rear Fender HORN BUTTON To Battery Front of Vehicle 643789 Service Parts Manual Page E-7...
  • Page 53 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 54 ELECTRICAL SYSTEM Notes: 643789 Service Parts Manual Page E-9...
  • Page 55 ELECTRICAL SYSTEM Notes: 643789 Service Parts Manual Page E-10...

  • Page 56: Electronic Speed Control

    ELECTRONIC SPEED CONTROL MAINTENANCE STORAGE TOWING - Always select ‘TOW MAINTENANCE’ position before towing DO NOT alter or tamper with this unit. Unauthorized DO NOT alter or tamper with this unit. Unauthorized modifications can result in SERIOUS INJURY or damage modifications can result in SERIOUS INJURY or damage to the vehicle and will void the warranty.
  • Page 57 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 58 ELECTRONIC SPEED CONTROL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 59 ELECTRONIC SPEED CONTROL Notes: 643789 Service Parts Manual Page F-4...

  • Page 60: Front Suspension And Steering

    FRONT SUSPENSION AND STEERING Front of Vehicle Part of Frame Part of Frame *NOTE: Tie Rod Not Shown for Clarity Page G-1 643789 Service Parts Manual...
  • Page 61 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 62 FRONT SUSPENSION AND STEERING SPINDLE ASSEMBLY (PASSENGER SIDE) includes items 3, 6 - 14 SPINDLE ASSEMBLY (DRIVER SIDE) includes items 4 - 14 Front of Vehicle Page G-3 643789 Service Parts Manual...
  • Page 63 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 64 FRONT SUSPENSION AND STEERING RACK AND PINION UNIT includes items 2 - 23 STEERING RACK COVER AND BEARING includes item 3 RACK BALL JOINT includes items 24 - 25 Page G-5 643789 Service Parts Manual...
  • Page 65 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 66 FRONT SUSPENSION AND STEERING OPERATING INSTRUCTIONS 608529 BEFORE OPERATING BEFORE OPERATING READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual.
  • Page 67 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 68 PART NO. DESCRIPTION QTY. 14390G2 LOCK NUT, 5/8" - 18 ..................618086 CUSHMAN DECAL (STEERING WHEEL) ............74604G01 TIE ROD ASSEMBLY (INCLUDES ITEMS 36 - 40) ........70897G02 THREADED ROD, 24" ................70902G01 TIE ROD END (LEFT HAND THREADS) ..........
  • Page 69 FRONT SUSPENSION AND STEERING Notes: 643789 Service Parts Manual Page G-10...

  • Page 70: Motor

    MOTOR Front of Vehicle Rear Axle Assembly MOTOR 48V includes items 2 - 10 643789 Service Parts Manual Page H-1...
  • Page 71 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 72 MOTOR Notes: 643789 Service Parts Manual Page H-3...
  • Page 73 MOTOR Notes: 643789 Service Parts Manual Page H-4...

  • Page 74: Rear Axle

    REAR AXLE Front of Vehicle Page J-1 643789 Service Parts Manual...
  • Page 75 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 76 REAR AXLE Notes: Page J-3 643789 Service Parts Manual...
  • Page 77 REAR AXLE Notes: 643789 Service Parts Manual Page J-4...

  • Page 78: Rear Suspension

    REAR SUSPENSION Page K-1 643789 Service Parts Manual...
  • Page 79 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 80 REAR SUSPENSION Notes: Page K-3 643789 Service Parts Manual...
  • Page 81 REAR SUSPENSION Notes: 643789 Service Parts Manual Page K-4...

  • Page 82: Seating

    SEATING SEAT BACK ASSEMBLY includes items 17, 18 SEAT BOTTOM ASSEMBLY Includes Items 26 - 37 Front of Vehicle Page L-1 643789 Service Parts Manual...
  • Page 83 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 84 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 85 SEATING Notes: 643789 Service Parts Manual Page L-4...
  • Page 86 SEATING - ROPS SEAT BACK ASSEMBLY (BLACK) includes items 17, 18 SEAT BOTTOM ASSEMBLY (BLACK) includes items 26 - 34 LOWER ROPS HARDWARE KIT includes items 45 - 48 Front of Vehicle Page L-5 643789 Service Parts Manual...
  • Page 87 SEATING - ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 88 SEATING - ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 89 SEATING Notes: 643789 Service Parts Manual Page L-8...

  • Page 90: Truck Bed

    TRUCK BED 36” PLASTIC BED ASSEMBLY includes items 2 - 11 Front of Vehicle 643789 Service Parts Manual Page M-1...
  • Page 91 PAN HEAD SCREW, 1/4" - 20 X 5/8" LG ..........16816G5 RATCHET FASTENER, .187" X .550" LG ..........16816G2 RATCHET FASTENER, .25" X .887" LG............619207 CUSHMAN TAILGATE PLATE ................ 74821G01 BED CAPACITY LABEL (500 LB) ..............71055G01 RIVET (ALUMINUM), 3/16"................643789 Service Parts Manual...
  • Page 92 TRUCK BED Front of Vehicle 643789 Service Parts Manual Page M-3...
  • Page 93 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 94 TRUCK BED Front of Vehicle 643789 Service Parts Manual Page M-5...
  • Page 95 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 96 TRUCK BED Seat back support mounting hardware Front of Vehicle Front of Vehicle AS VIEWED FROM THE BOTTOM 643789 Service Parts Manual Page M-7...
  • Page 97 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 98 TRUCK BED ELECTRIC DUMP KIT includes items 2 - 20 Front of Vehicle DOWN WHT from Actuator BLK from Battery RED from Battery Battery Connections RED from Actuator Front of Vehicle BLK Lead RED Lead To Circuit Breaker and Toggle Switch Front of Vehicle To Control Harness...
  • Page 99 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 100 TRUCK BED Front of Vehicle 643789 Service Parts Manual Page M-11...
  • Page 101 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 102 TRUCK BED Notes: 643789 Service Parts Manual Page M-13...
  • Page 103 TRUCK BED Notes: 643789 Service Parts Manual Page M-14...

  • Page 104: Roll Over Protective System

    ROLL OVER PROTECTIVE SYSTEM Part of Frame Front of Vehicle Page N-1 643789 Service Parts Manual...
  • Page 105 ROLL OVER PROTECTIVE SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 106 ROLL OVER PROTECTIVE SYSTEM OPS UPPER KIT includes items 2 - 7 OPS UPPER HARDWARE KIT includes items 8 - 9 OPS ACCESSORY KIT includes items 13 - 21 OPS ACCESSORY HARDWARE KIT includes items 22 - 27 OPS Bottom (Ref only) Front of Vehicle Page N-3...
  • Page 107 ROLL OVER PROTECTIVE SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 108 ROLL OVER PROTECTIVE SYSTEM Notes: Page N-5 643789 Service Parts Manual...
  • Page 109 ROLL OVER PROTECTIVE SYSTEM Notes: 643789 Service Parts Manual Page N-6...

  • Page 110: Weather Protection

    WEATHER PROTECTION Front of Vehicle Front of Vehicle CANOPY STRUTS KIT includes items 2 - 7 HARDWARE KIT includes items 8 -17 CANOPY ASSEMBLY, REINFORCED (BLACK) includes items 19 - 24 REINFORCEMENT BAR ASSEMBLY includes items 21 - 22 Bumper Seat Back Support Front of Vehicle...
  • Page 111 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 112 WEATHER PROTECTION Front of Vehicle DETAIL C Vehicle shown for reference only DETAIL D Front of Vehicle DETAIL A Front of Vehicle DETAIL B Front of Vehicle Page P-3 643789 Service Parts Manual...
  • Page 113 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 114 WEATHER PROTECTION Vehicle shown for reference only BAD BOY TOP KIT, 43” LG includes items 2, 3 CANOPY TOP HARDWARE KIT includes items 4 - 9 Page P-5 643789 Service Parts Manual...
  • Page 115 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 116 WEATHER PROTECTION FULL WINDSHIELD KIT includes items 24, 27 FULL WINDSHIELD ASSEMBLY includes items 4, 25, 26 FULL WINDSHIELD HARDWARE KIT includes items 28 - 33 SPLIT WINDSHIELD, KIT CLIP ON (INCLUDES ITEMS 2, 11) SPLIT WINDSHIELD ASSEMBLY (INCLUDES ITEMS 3 - 9) HARDWARE KIT,SPLIT WINDSHIELD (INCLUDES ITEMS 12 - 20) Page P-7...
  • Page 117 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 118 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 119 WEATHER PROTECTION Notes: 643789 Service Parts Manual Page P-10...
  • Page 120 WEATHER PROTECTION Strut WINDSHIELD KIT (FULL) includes items 2 - 8 Front of Vehicle Windshield Retainer Rubber Latch Strut WINDSHIELD KIT (SPLIT) includes items 3 - 7, 11 & 12 Front of Vehicle 21 22 23 Front of Vehicle ENCLOSURE Front Strut (Top) REAR VIEW MIRROR KIT includes items 15 - 17 Page P-11...
  • Page 121 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 122 WEATHER PROTECTION - ROPS Front of Vehicle Vehicle shown for reference only Front of Vehicle WINDSHIELD KIT (FULL) includes items 2 - 14 WINDSHIELD KIT (SPLIT) includes items 19 - 38 Page P-13 643789 Service Parts Manual...
  • Page 123 WEATHER PROTECTION - ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 124 WEATHER PROTECTION - ROPS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 125 WEATHER PROTECTION Notes: 643789 Service Parts Manual Page P-16...
  • Page 126 WHEELS AND TIRES WHEEL AND TIRE ASSEMBLY, 20 X 10 - 10 (TURF SAVER) includes items 2 - 4 WHEEL AND TIRE ASSEMBLY, 20 X 11 - 10 (TRAIL WOLF) (BLACK) (DRIVER SIDE) includes item 10 WHEEL AND TIRE ASSEMBLY, 20 X 11 - 10 (TRAIL WOLF) (BLACK) (PASSENGER SIDE) includes item 10 WHEEL AND TIRE ASSEMBLY includes items 19, 20 WHEEL AND TIRE ASSEMBLY includes items 23 - 25 (Style of tire may differ from tire shown)
  • Page 127 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.

  • Page 128: Wheels And Tires

    WHEELS AND TIRES SPEEDRACER TIRE AND WHEEL ASSEMBLY, 10 X 7 (DRIVER SIDE) includes items 2 - 4 SPEEDRACER TIRE AND WHEEL ASSEMBLY, 10 X 7 (PASSENGER SIDE) includes items 2 - 4 (Style of tire may differ from tire shown) Page Q-3 643789 Service Parts Manual...
  • Page 129 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 130 WHEELS AND TIRES Notes: Page Q-5 643789 Service Parts Manual...
  • Page 131 WHEELS AND TIRES Notes: 643789 Service Parts Manual Page Q-6...
  • Page 134 E-Z-GO Division of Textron Inc., 1451 Marvin Griffin Road, Augusta, Georgia 30906 - 3852 USA Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts & Accessories Department or at www.shopezgo.com. Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of...

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