1 GENERAL INFORMATION GENERAL INFORMATION Additional manuals are available through your dealer. IMPORTANT! THIS EQUIPMENT SHOULD NOT BE MODIFIED OR IMPORTANT! ADDED TO WITHOUT THE MANUFACTURER’S THIS MANUAL WILL AID YOU IN THE SAFE AUTHORIZATION. OPERATION AND PROPER MAINTENANCE OF YOUR EQUIPMENT.
IDENTIFICATION 2 VEHICLE IDENTIFICATION ENGINE SERIAL NUMBER The engine serial number is stamped into the right hand NOTE: The following identification numbers MUST skirt of the cylinder block located directly below the air appear on all correspondence concerning this intake manifold. vehicle.
3 SPECIFICATIONS VEHICLE All specifications subject to change without prior notifica- WARNING tion. Gasoline containing ALCOHOL can cause deterioration of some non–metallic materials Your Haulster is powered by a 3–cylinder, gasoline pow- in the fuel system. ered, liquid cooled, four cycle engine, with a single over- head camshaft, 12 valve, electronic ignition, automatic Gasoline containing ALCOHOL will attract and choke.
Service air cleaner element When replacement parts are required, use only (Severe conditions may require more frequent genuine Cushman parts or parts with equiva- service – refer to Air Cleaner section. lent characteristics including type, strength and material. Failure to do so may result in...
MAINTENANCE 4 EVERY 600 HOURS, 6000 MILES OR YEARLY EVERY 1500 HOURS OF OPERATION Perform previous services Clean battery and terminals Replace timing belt after every 1500 Replace fuel filter hours of operation Repack front wheel bearings Repack rear wheel bushings Check starter motor brushes See Specifications section for recommended lubri- Check brake linings...
MAINTENANCE 4 Always keep your engine clean. If dirt has accumulated inserted into the slots in the floorboard. on the engine, it should be washed with a non–flammable solvent or a strong detergent. When washing becomes necessary, it can be carried out simultaneously with serv- icing and will maintain cool and efficient operation.
4 MAINTENANCE BATTERY 1. Apply parking brake, put transmission in PARK and turn off all electrical loads. 2. Attach one end of one jumper cable to the positive terminal of the booster battery and the other end to CAUTION the positive terminal of the discharged battery. DO UNTRAINED or UNAUTHORIZED persons NOT permit vehicles to touch each other at any should NEVER attempt to service or recharge...
MAINTENANCE 4 ALWAYS keep the screen, radiator and oil cooler fins clean. WARNING NOTE: Clean the radiator and oil cooler fins with com- DO NOT attempt to remove radiator cap until pressed air. If water is used to clean the radiator or engine is allowed to “cool”.
BRAKE PEDAL BUSHINGS DO NOT use bent or damaged air cleaner elements. The pedal pivot lubrication fitting is located just below the Use ONLY Cushman approved air cleaner replace- hole in the floorboard, near the pedal. Refer to following ment elements.
MAINTENANCE 4 level. The level should be kept between the two marks on the dipstick. Capacity is 3.7 quarts (4.2L). DO NOT over- fill transmission. The drain plug is on the bottom of the transmission case in the left rear corner of the pan. 1.
4 MAINTENANCE 4.21 MASTER CYLINDER ACCESS 4.24 CHANGING THE FRONT WHEEL The master cylinder reservoir is located under the floor- IMPORTANT! board with an access hole shown below. Fill the reservoir BE SURE TO READ THIS ENTIRE SECTION BEFORE with DOT (3) brake fluid. ATTEMPTING FRONT TIRE REMOVAL.
MAINTENANCE 4 Your vehicle is equipped with 145 R 12 radial tires (load range C) mounted on 4.80 x 12 rims. Always keep tires inflated according to the following specifications. Cold Inflation Pressure Front ......32 PSI (220 kPa) Rear .
TORQUE CHART 5 TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Shank Size (Diameter in inches, fine or coarse thread) Grade 1/4 5/16 3/8 7/16 1/2 9/16...
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SERVICE AND MAINTENANCE RECORD DATE PROBLEM SERVICE PERFORMED INITIALS...
6.11 WATER PUMP & OUTLET, THERMOSTAT NOTE: ON EARLY VERSIONS THE TEMPERATURE SENSOR WAS MOUNTED IN ITEM 17. LATER VERSIONS HAVE THE TEMPERATURE SENSOR (ITEM 21) MOUNTED IN THE INTAKE MANIFOLD.
BRAKE BAND & SHIFT SHAFT 6.19 FRONT VEHICLE Ref. Part Description Req’d Notes 2702800 Band set, second brake ....2702805 Spring, second brake piston return .
6.51 ROTATING LIGHT (Standard on New York City Police – Modification 53749) Obtain Service Parts from: Federal Signal Corporation 2645 Federal Signal Drive University Park, IL 60466 Phone:800.433.9132 ext. 4794 (Customer Service)
WHEEL MEASUREMENT 6.54 WHEEL SIZE MEASUREMENT Previously,tire and wheel size were specified the same. Example: (a 9.50 x 8.00 tire was mounted on a 9.50 x 8.00 wheel) Wheel size is now determined by measuring the wheel at the bead seat. The first number is wheel diameter measured at bead seat.