Cushman HAULSTER 898487 Parts And Maintenance Manual
Cushman HAULSTER 898487 Parts And Maintenance Manual

Cushman HAULSTER 898487 Parts And Maintenance Manual

Police vehicle
Table of Contents

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PARTS AND
MAINTENANCE MANUAL
HAULSTER POLICE VEHICLE
MODEL 898487
Part No. 2702455 Rev. A

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Table of Contents
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Summary of Contents for Cushman HAULSTER 898487

  • Page 1 PARTS AND MAINTENANCE MANUAL HAULSTER POLICE VEHICLE MODEL 898487 Part No. 2702455 Rev. A...
  • Page 2: General Information

    1 GENERAL INFORMATION GENERAL INFORMATION Additional manuals are available through your dealer. IMPORTANT! THIS EQUIPMENT SHOULD NOT BE MODIFIED OR IMPORTANT! ADDED TO WITHOUT THE MANUFACTURER’S THIS MANUAL WILL AID YOU IN THE SAFE AUTHORIZATION. OPERATION AND PROPER MAINTENANCE OF YOUR EQUIPMENT.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE General Information ........Inside Front Cover Identification Vehicle Identification...
  • Page 4 TABLE OF CONTENTS SECTION PAGE 6.15 Automatic Transmission Pan, Dipstick & Gaskets ....44–45 6.16 Transmission Tubes, Oil Pump, Solenoids & Shift Switch ..46–47 6.17 Transmission Input Shaft &...
  • Page 5: Identification 2

    IDENTIFICATION 2 VEHICLE IDENTIFICATION ENGINE SERIAL NUMBER The engine serial number is stamped into the right hand NOTE: The following identification numbers MUST skirt of the cylinder block located directly below the air appear on all correspondence concerning this intake manifold. vehicle.
  • Page 6: Specifications

    3 SPECIFICATIONS VEHICLE All specifications subject to change without prior notifica- WARNING tion. Gasoline containing ALCOHOL can cause deterioration of some non–metallic materials Your Haulster is powered by a 3–cylinder, gasoline pow- in the fuel system. ered, liquid cooled, four cycle engine, with a single over- head camshaft, 12 valve, electronic ignition, automatic Gasoline containing ALCOHOL will attract and choke.
  • Page 7: Gear Ratios

    SPECIFICATIONS 3 GEAR RATIOS Engine Rotation (viewed from flywheel) ... Counterclockwise Automatic Transmission Valve Clearance (intake) ..0.0031” cold (0.08 mm) Gear ........1.008:1 (intake) .
  • Page 8: Maintenance

    Service air cleaner element When replacement parts are required, use only (Severe conditions may require more frequent genuine Cushman parts or parts with equiva- service – refer to Air Cleaner section. lent characteristics including type, strength and material. Failure to do so may result in...
  • Page 9: Lubrication Chart

    MAINTENANCE 4 EVERY 600 HOURS, 6000 MILES OR YEARLY EVERY 1500 HOURS OF OPERATION Perform previous services Clean battery and terminals Replace timing belt after every 1500 Replace fuel filter hours of operation Repack front wheel bearings Repack rear wheel bushings Check starter motor brushes See Specifications section for recommended lubri- Check brake linings...
  • Page 10: Bulbs And Flasher

    BULBS, FUSES AND FLASHER Description Specification or Trade No. Cushman Part No. BULBS Ammeter light ......
  • Page 11: Engine Access

    MAINTENANCE 4 Always keep your engine clean. If dirt has accumulated inserted into the slots in the floorboard. on the engine, it should be washed with a non–flammable solvent or a strong detergent. When washing becomes necessary, it can be carried out simultaneously with serv- icing and will maintain cool and efficient operation.
  • Page 12: Battery

    4 MAINTENANCE BATTERY 1. Apply parking brake, put transmission in PARK and turn off all electrical loads. 2. Attach one end of one jumper cable to the positive terminal of the booster battery and the other end to CAUTION the positive terminal of the discharged battery. DO UNTRAINED or UNAUTHORIZED persons NOT permit vehicles to touch each other at any should NEVER attempt to service or recharge...
  • Page 13: Draining The Cooling System

    MAINTENANCE 4 ALWAYS keep the screen, radiator and oil cooler fins clean. WARNING NOTE: Clean the radiator and oil cooler fins with com- DO NOT attempt to remove radiator cap until pressed air. If water is used to clean the radiator or engine is allowed to “cool”.
  • Page 14: Air Cleaner

    BRAKE PEDAL BUSHINGS DO NOT use bent or damaged air cleaner elements. The pedal pivot lubrication fitting is located just below the Use ONLY Cushman approved air cleaner replace- hole in the floorboard, near the pedal. Refer to following ment elements.
  • Page 15: Automatic Transmission

    MAINTENANCE 4 level. The level should be kept between the two marks on the dipstick. Capacity is 3.7 quarts (4.2L). DO NOT over- fill transmission. The drain plug is on the bottom of the transmission case in the left rear corner of the pan. 1.
  • Page 16: Master Cylinder Access

    4 MAINTENANCE 4.21 MASTER CYLINDER ACCESS 4.24 CHANGING THE FRONT WHEEL The master cylinder reservoir is located under the floor- IMPORTANT! board with an access hole shown below. Fill the reservoir BE SURE TO READ THIS ENTIRE SECTION BEFORE with DOT (3) brake fluid. ATTEMPTING FRONT TIRE REMOVAL.
  • Page 17: Tire Replacement

    MAINTENANCE 4 Your vehicle is equipped with 145 R 12 radial tires (load range C) mounted on 4.80 x 12 rims. Always keep tires inflated according to the following specifications. Cold Inflation Pressure Front ......32 PSI (220 kPa) Rear .
  • Page 18: Torque Chart 5

    TORQUE CHART 5 TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS The torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Shank Size (Diameter in inches, fine or coarse thread) Grade 1/4 5/16 3/8 7/16 1/2 9/16...
  • Page 19 SERVICE AND MAINTENANCE RECORD DATE PROBLEM SERVICE PERFORMED INITIALS...
  • Page 20: Engine Gaskets

    6.1 ENGINE GASKETS FRONT OF VEHICLE...
  • Page 21: Parts

    ENGINE GASKETS 6.1 Ref. Part Description Req’d Notes 2701775 Gasket set ......2701776 Gasket, cylinder head .
  • Page 22: Cylinder Head

    6.2 CYLINDER HEAD FRONT VEHICLE...
  • Page 23 CYLINDER HEAD 6.2 Ref. Part Description Req’d Notes 2701776 Gasket, head ......2701795 Gasket, valve cover .
  • Page 24: Cylinder Block

    6.3 CYLINDER BLOCK FRONT VEHICLE...
  • Page 25: Cylinder Block

    CYLINDER BLOCK 6.3 Ref. Part Description Req’d Notes 2701837 Block, cylinder ......SSeal 2701819 ........SPlug 2701820 .
  • Page 26: Crankshaft, Pistons

    6.4 CRANKSHAFT, PISTONS FRONT VEHICLE...
  • Page 27: Crankshaft, Pistons

    CRANKSHAFT, PISTONS 6.4 Ref. Part Description Req’d Notes 2701922 Ring, piston (standard) ....2701923 Ring, piston (OS:0.25) ....2701924 Ring, piston (OS:0.50) .
  • Page 28: Camshaft

    6.5 CAMSHAFT FRONT VEHICLE...
  • Page 29 CAMSHAFT 6.5 Ref. Part Description Req’d Notes 2701947 Camshaft ....... 2701955 Seal, camshaft .
  • Page 30: Timing Belt & Cover

    6.6 TIMING BELT & COVER FRONT VEHICLE...
  • Page 31: Timing Belt & Cover

    TIMING BELT & COVER 6.6 Ref. Part Description Req’d Notes 2701973 Cover, timing belt ....(inside) 2701974 Cover, timing belt ....(outside) 2701975 Grommet...
  • Page 32: Intake Manifold/Throttle Body

    6.7 INTAKE MANIFOLD/THROTTLE BODY FRONT VEHICLE TO WATER INLET PIPE...
  • Page 33: Intake Manifold/Throttle Body

    INTAKE MANIFOLD/THROTTLE BODY 6.7 Ref. Part Description Req’d Notes 2702467 Manifold, intake ......2701796 Gasket ....... . . 2701992 Stud bolt .
  • Page 34: Pvc Valve

    6.8 PVC VALVE TO INTAKE MANIFOLD AIR CLEANER FRONT VEHICLE Ref. Part Description Req’d Notes 2702488 Hose, breather ......2702484 Clip, hose .
  • Page 35: Exhaust Manifold 6.9

    EXHAUST MANIFOLD 6.9 FRONT VEHICLE Ref. Part Description Req’d Notes 2702492 Maniflod, exhaust ......2701797 Gasket ....... . . 2702493 Stud bolt .
  • Page 36: Oil Pump

    6.10 OIL PUMP FRONT VEHICLE...
  • Page 37: Oil Pump

    OIL PUMP 6.10 Ref. Part Description Notes Req’d 2702515 Pump, oil ....... SRotor, oil pump 2702516 .
  • Page 38: Water Pump & Outlet, Thermostat

    6.11 WATER PUMP & OUTLET, THERMOSTAT NOTE: ON EARLY VERSIONS THE TEMPERATURE SENSOR WAS MOUNTED IN ITEM 17. LATER VERSIONS HAVE THE TEMPERATURE SENSOR (ITEM 21) MOUNTED IN THE INTAKE MANIFOLD.
  • Page 39: Water Pump & Outlet, Thermostat

    WATER PUMP & OUTLET, THERMOSTAT 6.11 Ref. Part Description Req’d Notes 2702522 Pump, water ......SGasket, water pump 2701801 .
  • Page 40: Starter

    6.12 STARTER FRONT VEHICLE...
  • Page 41: Starter

    STARTER 6.12 Ref. Part Description Req’d Notes 2702906 Motor assembly, starting ....SYoke assembly 2702907 ......SScrew assembly 2702895 .
  • Page 42: Driveshaft, Torque Converter

    6.13 DRIVESHAFT, TORQUE CONVERTER FRONT VEHICLE...
  • Page 43: Drive Shaft, Torque Converter

    DRIVESHAFT, TORQUE CONVERTER 6.13 Ref. Part Description Notes Req’d 2701461.7 Driveshaft, complete ..... SPlug, expansion 548482 ......SCross, u-joint 826284 .
  • Page 44: Automatic Transmission

    6.14 AUTOMATIC TRANSMISSION FRONT VEHICLE...
  • Page 45 AUTOMATIC TRANSMISSION 6.14 Ref. Part Description Notes Req’d 2702750 Case, transmission ..... . SBreather 2702751 ....... 2702752 Housing, torque converter .
  • Page 46: Automatic Transmission Pan, Dipstick & Gaskets

    6.15 AUTOMATIC TRANSMISSION PAN, DIPSTICK & GASKETS FRONT VEHICLE...
  • Page 47: Automatic Transmission Pan, Dipstick & Gaskets

    AUTOMATIC TRANSMISSION PAN, DIPSTICK & GASKETS 6.15 Ref. Part Description Req’d Notes 2702806 Pan, transmission ..... . . 2702807 Bolt .
  • Page 48: Transmission Tubes, Oil Pump, Solenoids & Shift Switch

    6.16 TRANSMISSION TUBES, OIL PUMP, SOLENOIDS & SHIFT SWITCH Cooler FRONT VEHICLE...
  • Page 49: Transmission Tubes, Oil Pump, Solenoids & Shift Switch

    TRANSMISSION TUBES, OIL PUMP, SOLENOIDS & SHIFT SWITCH 6.16 Ref. Part Description Notes Req’d 2702843 Pipe assembly, oil ..... . . 2702849 Bolt .
  • Page 50: Transmission Input Shaft & Clutch

    6.17 TRANSMISSION INPUT SHAFT & CLUTCH FRONT VEHICLE...
  • Page 51: Transmission Input Shaft & Clutch

    TRANSMISSION INPUT SHAFT & CLUTCH 6.17 Ref. Part Description Req’d Notes 2702769 Shaft set, input ......SPlate set, forward clutch 2702770 .
  • Page 52: Transmission Planetary Gears & Output Shaft

    6.18 TRANSMISSION PLANETARY GEARS & OUTPUT SHAFT FRONT VEHICLE...
  • Page 53: Transmission Planetary Gears & Output Shaft

    TRANSMISSION PLANETARY GEARS & OUTPUT SHAFT 6.18 Ref. Part Description Req’d Notes 2702778 Bearing set, thrust (No. 3) ....2702777 Gear assembly, forward planetary link .
  • Page 54: Brake Band & Shift Shaft

    6.19 BRAKE BAND & SHIFT SHAFT FRONT VEHICLE...
  • Page 55: Brake Band & Shift Shaft

    BRAKE BAND & SHIFT SHAFT 6.19 FRONT VEHICLE Ref. Part Description Req’d Notes 2702800 Band set, second brake ....2702805 Spring, second brake piston return .
  • Page 56: Transmission Valve

    6.20 TRANSMISSION VALVE FRONT VEHICLE...
  • Page 57: Transmission Valve

    TRANSMISSION VALVE 6.20 Ref. Part Description Req’d Notes 2702821 Body assembly transmission valve ..2702825 Strainer, transmission ....2702826 Bolt, valve body, No.
  • Page 58: Main Frame

    6.21 MAIN FRAME TO REAR PLATFORM RIGHT RIGHT LEFT RIGHT LEFT LEFT 20 7...
  • Page 59: Main Frame

    MAIN FRAME 6.21 Ref. Part Description Req’d Notes 103867 Washer, 5/16 ......112050 Screw, 1/4–20 x 5/8, tapping .
  • Page 60: Platform Frame

    6.22 PLATFORM FRAME Touch–Up Paint 12 oz. Spray Can ... Part No. 843311 1 Qt. Can ... Part No. 843312 REF.
  • Page 61 PLATFORM FRAME 6.22 Ref. Part Description Req’d Notes 103867 Washer, 5/16 ......120052 Lockwasher, #10 .
  • Page 62: Front Body

    6.23 FRONT BODY REF.
  • Page 63 FRONT BODY 6.23 Ref. Part Description Req’d Notes 300646 Screw, 1/4–20 x 3/4” ....306375 Nut, 1/4–20 ......306396 Lockwasher, 1/4”...
  • Page 64: Engine Cover

    6.24 ENGINE COVER...
  • Page 65 ENGINE COVER 6.24 Ref. Part Description Req’d Notes 103867 Washer, 5/16” ......112050 Screw, tapping, 1/4–20 x 5/8” .
  • Page 66: Floormat, Insulation, Weatherstrip & Moldings

    6.25 FLOORMAT, INSULATION, WEATHERSTRIP & MOLDINGS...
  • Page 67: Floormat, Insulation, Weatherstrip & Moldings

    FLOORMAT, INSULATION, WEATHERSTRIP & MOLDINGS 6.25 Ref. Part Description Req’d Notes 821893 Molding, 12’ (3.7M) ....As Req’d 825840 Molding, window ......825842 Weatherstrip .
  • Page 68: Rear Box & Sides (Side Opening)

    6.26 REAR BOX & SIDES (SIDE OPENING)
  • Page 69: Rear Box & Sides (Side Opening)

    REAR BOX & SIDES (SIDE OPENING) 6.26 Ref. Part Req’d Description Notes 103867 Washer, 5/16” ......120052 Lockwasher, #10 .
  • Page 70: Rear Spring

    6.27 REAR SPRING...
  • Page 71 REAR SPRING 6.27 Ref. Part Req’d Description Notes 800294 Nut, lock, 7/16–14 ..... . . 2702168 Fitting, lubrication, 1/4–28 ....812218 Plate .
  • Page 72: Front Fork

    6.28 FRONT FORK 8” (20cm) 23 19 1” (3cm)
  • Page 73: Front Fork

    FRONT FORK 6.28 Ref. Part Req’d Description Notes 305134 Nut, jam, 7/8–14 ......800128 Ball, bearing, 3/16” (5mm) .
  • Page 74: Steering Gear, Wheel & Horn

    6.29 STEERING GEAR, WHEEL & HORN...
  • Page 75: Steering Gear, Wheel & Horn

    STEERING GEAR, WHEEL & HORN 6.29 Ref. Part Req’d Description Notes 120177 Lockwasher, 3/8” ......302030 Screw, 1/4–20 x 1 1/4” .
  • Page 76: Throttle Pedal

    6.30 THROTTLE PEDAL REF. TOP OF GOVERNOR REF. WELDED TO FLOORBOARD...
  • Page 77 THROTTLE PEDAL 6.30 Ref. Part Req’d Description Notes 130728 Nut, 1/4–20 ......2700910.7 Pedal, throttle .
  • Page 78: Alternator & Governor

    6.31 ALTERNATOR & GOVERNOR EXISTING EXISTING EXISTING EXISTING REF. ENGINE...
  • Page 79: Alternator & Governor

    ALTERNATOR & GOVERNOR 6.31 Ref. Part Req’d Description Notes 103867 Washer, 5/16 ......130728 Nut, 1/4–20 .
  • Page 80: Hoses & Air Filter

    6.32 HOSES & AIR FILTER EXISTING EXISTING EXISTING EXISTING TO RADIATOR EXISTING REF. ENGINE TO LEFT SIDE BODY PANEL...
  • Page 81: Hoses & Air Filter

    HOSES & AIR FILTER 6.32 Ref. Part Req’d Description Notes 2700031 O–ring, 15/16” I.D., 1/8” ....2701442 Housing, temperature sender ... . . 27015212.7 Bracket, air cleaner .
  • Page 82: Oil Fill & Filter

    6.33 OIL FILL & FILTER REF. ENGINE EXISTING EXISTING REF. ENGINE HARNESS GROUND WIRES EXISTING...
  • Page 83: Oil Fill & Filter

    OIL FILL & FILTER 6.33 Ref. Part Req’d Description Notes 111836 Filter, oil ....... . 2701514.7 Bracket, remote oil fill cap .
  • Page 84: Shifter & Shift Cable

    6.34 SHIFTER & SHIFT CABLE REF. CONSOLE MAT REF. CABLE BRACKET ON TRANSMISSION REF. SHIFT LEVER ON TRANSMISSION...
  • Page 85: Shifter & Shift Cable

    SHIFTER & SHIFT CABLE 6.34 Ref. Part Req’d Description Notes 2701309 Washer, 5/16 ......2701750 Shifter, complete .
  • Page 86: Front Brakes, Axle & Hub

    6.35 FRONT BRAKES, AXLE & HUB...
  • Page 87: Front Brakes, Axle & Hub

    FRONT BRAKES, AXLE & HUB 6.35 Ref. Part Req’d Description Notes 306328 Pin, cotter, 3/32” x 3/4” ....306825 Nut, castle, 7/16–20 .
  • Page 88: Rear Brakes, Hub & Wheel Cylinder

    6.36 REAR BRAKES, HUB & WHEEL CYLINDER 4 (L) 7 (R) 41 (L) 11 (R) 19 (R) 6 (L) 33 (L) 10 (R) 18 (R) 40 (L) 28 (R) 46 (L) 26 (R) 30 (R) 29 (R) 38 (L) 48 (L) 5 (L) 47 (L) 8 (R)
  • Page 89: Rear Brakes, Hub & Wheel Cylinder

    REAR BRAKES, HUB & WHEEL CYLINDER 6.36 Ref. Part Req’d Description Notes 800573 Nut, wheel retaining, 1/2–20 ... . . 833993 Drum, brake ......834161 Adapter, brake line .
  • Page 90: Hydraulic Brake System

    6.37 HYDRAULIC BRAKE SYSTEM...
  • Page 91: Hydraulic Brake System

    HYDRAULIC BRAKE SYSTEM 6.37 Ref. Part Req’d Description Notes 103867 Washer, 5/16” ......112050 Screw, tapping, 1/4–20 x 5/8”...
  • Page 92: Master Cylinder & Brake Rod

    6.38 MASTER CYLINDER & BRAKE ROD...
  • Page 93: Master Cylinder & Brake Rod

    MASTER CYLINDER & BRAKE ROD 6.38 Ref. Part Req’d Description Notes 103867 Washer, 5/16” ......120177 Lockwasher, 3/8”...
  • Page 94: Parking Brake

    6.39 PARKING BRAKE...
  • Page 95 PARKING BRAKE 6.39 Ref. Part Description Req’d Notes 103867 Washer, 5/16” ......306325 Lockwasher, 5/16” .
  • Page 96: Seat Belt

    6.40 SEAT BELT...
  • Page 97: Seat Belt

    SEAT BELT 6.40 Ref. Part Req’d Description Notes 120177 Lockwaasher, 3/8 ......304364 Nut, 7/16–14 ......306562 Nut, 3/8–16 .
  • Page 98: Seat & Backrest

    6.41 SEAT & BACKREST Cover (Black) Cover (Black)
  • Page 99: Seat & Backrest

    SEAT & BACKREST 6.41 Ref. Part Req’d Description Notes 120052 Lockwasher, #10 ......300646 Screw, 1/4–20 x 3/4” .
  • Page 100: Fuel System

    6.42 FUEL SYSTEM...
  • Page 101 FUEL SYSTEM 6.42 Ref. Part Req’d Description Notes 2700161 Connector, tee 5/16” ..... 2700166 Clamp, fuel pump ......2701897 Pump, fuel .
  • Page 102: Exhaust System

    6.43 EXHAUST SYSTEM REF. EXHAUST MANIFOLD REF. CROSSMEMBER...
  • Page 103 EXHAUST SYSTEM 6.43 Ref. Part Req’d Description Notes 2701045.8 Muffler ....... . . 2701089 Converter, catalytic .
  • Page 104: Differential

    6.44 DIFFERENTIAL...
  • Page 105 DIFFERENTIAL 6.44 Ref. Part Description Req’d Notes 304636 Pin, cotter, 1/8” x 1 1/8” ..... . . 306325 Lockwasher, 5/16” .
  • Page 106 6.44 DIFFERENTIAL...
  • Page 107 DIFFERENTIAL 6.44 Ref. Part Description Req’d Notes 886204 Housing, axle, RIGHT ..... . . 812218 Plate ........834979 Plate, upstop .
  • Page 108: Cooling System

    6.45 COOLING SYSTEM...
  • Page 109: Cooling System

    COOLING SYSTEM 6.45 Ref. Part Description Req’d Notes 300646 Screw, 1/4–20 x 3/4 ..... . 306325 Lockwasher, 5/16 ......306375 Nut, 1/4–20 .
  • Page 110: Heater/Defroster

    6.46 HEATER/DEFROSTER REF. WITH BODY AY.
  • Page 111 HEATER/DEFROSTER 6.46 Ref. Part Req’d Description Notes 120052 Lockwasher, #10 ......132520 Nut, #10–32 ......306375 Nut, 1/4–20 .
  • Page 112: Electrical Components (Front)

    6.47 ELECTRICAL COMPONENTS (FRONT) NOTE: For Dipswitches setting for Modification 53749 (New York City Police). DIPSWITCHES SETTING FOR INSTRUMENT PANEL 0 1 0 1 0 1 0 1 0 1 0 0 1 1 1 1 REF. CABLE FROM STARTER REF.
  • Page 113: Electrical Components (Front)

    ELECTRICAL COMPONENTS (FRONT) 6.47 Ref. Part Req’d Description Notes 120052 Lockwasher #10 ......133079 Nut, #8–32 ......2700867 Relay, 12V, 70A .
  • Page 114: Electrical Components (Main)

    6.48 ELECTRICAL COMPONENTS (MAIN) REF: RIGHT RAIL REF. REAR PLATFORM REF. BATTERY REF. CLAMP REF. BRACKET BATTERY ON ENGINE REF. PLATFORM COVER REF. ELECTRONIC CONTROL UNIT FOR ENGINE REF. MAIN WIRE HARNESS REF. REAR PLATFORM REF. FRAME...
  • Page 115 ELECTRICAL COMPONENTS (MAIN) 6.48 Ref. Part Req’d Description Notes 103867 Washer, 5/16 ......120052 Lockwasher, #10 .
  • Page 116: Decals

    6.49 DECALS...
  • Page 117: Decals

    DECALS 6.49 Ref. Part Req’d Description Notes 2701329 Decal, speed limiter ..... . 2702594 Decal, carb EFI ......2702861 Decal, fuses .
  • Page 118: Headlights, Taillights & Turn Signals

    6.50 HEADLIGHTS, TAILLIGHTS & TURN SIGNALS...
  • Page 119: Headlights, Taillights & Turn Signals

    HEADLIGHTS, TAILLIGHTS & TURN SIGNALS 6.50 Ref. Part Req’d Description Notes 306375 Nut, 1/4–20 ......306419 Screw, 1/4–20 x 1/2”...
  • Page 120: Rotating Light

    6.51 ROTATING LIGHT (Standard on New York City Police – Modification 53749) Obtain Service Parts from: Federal Signal Corporation 2645 Federal Signal Drive University Park, IL 60466 Phone:800.433.9132 ext. 4794 (Customer Service)
  • Page 121: Rotating Light

    ROTATING LIGHT 6.51 Ref. Part Req’d Description Notes 891649 Light, rotating ......120052 Lockwasher, #10 .
  • Page 122: Turn Signal Switch

    6.52 TURN SIGNAL SWITCH...
  • Page 123: Turn Signal Switch

    TURN SIGNAL SWITCH 6.52 Ref. Part Req’d Description Notes 306310 Lockwasher, #8 ......308089 Washer, #10 .
  • Page 124: Front Shock Absorber

    6.53 FRONT SHOCK ABSORBER Ref. Part Req’d Description Notes 308091 Washer, 1/2” ......311396 Screw, 7/16–14 x 2 1/4”...
  • Page 125: Wheel Measurement 6.54

    WHEEL MEASUREMENT 6.54 WHEEL SIZE MEASUREMENT Previously,tire and wheel size were specified the same. Example: (a 9.50 x 8.00 tire was mounted on a 9.50 x 8.00 wheel) Wheel size is now determined by measuring the wheel at the bead seat. The first number is wheel diameter measured at bead seat.
  • Page 126: Tires

    6.55 TIRES Ref. Part Req’d Description Notes 893172 Tire and wheel set, radial ....835905 Wheel, 4.00 x 12, ..... . (five on 4 1/2”...
  • Page 127: Front Bumper 6.56

    FRONT BUMPER 6.56 Ref. Part Req’d Description Notes 889445 Bumper set, complete ....103867 Washer, 5/16” ......306325 Lockwasher, 5/16”...
  • Page 128: Cab

    6.57 CAB Touch–Up Paint 12 oz. Spray Can ..Part No. 843311 1 Qt. Can ..Part No. 843312 41 42 From Heater...
  • Page 129 CAB 6.57 Ref. Part Req’d Description Notes 825844 Adhesive, foam ....As Req’d Not illustrated. 103867 Washer, 5/16” ......302288 Screw, 1/4–20 x 1”...
  • Page 130 6.57 CAB Touch–Up Paint 12 oz. Spray Can ..Part No. 843311 1 Qt. Can ..Part No. 843312 41 42 From Heater...
  • Page 131 ..... . . 832115 Decal, CUSHMAN ..... . .
  • Page 132: Steel Doors

    6.58 STEEL DOORS...
  • Page 133 STEEL DOORS 6.58 Ref. Part Req’d Description Notes 888663 Steel door set, complete, RH ....2702970 Steel door set, complete, LH ....103867 Washer, 5/16”...
  • Page 134 6.58 STEEL DOORS...
  • Page 135: Steel Doors

    STEEL DOORS 6.58 Ref. Part Req’d Description Notes 800306 Screw, #10–24 x 1/2” ....800339 Nut, speed, #10 ..... . . 800344 Screw, P.T.H., #10–24 x 1/2”...
  • Page 136 INDEX Page Page Bumper (Front) ..............Cooling System .
  • Page 137 INDEX Page Page Taillights ........Throttle Pedal .
  • Page 138 PART NUMBER INDEX Part Page 27017775 ... . . 2701935 ....2701795 ... 19, 21 2701936 .
  • Page 139 Part Page 2702772 ....2702903 ....2702773 ....2702904 .
  • Page 140 Part Page 823201 ....828379 ....823549 ....828384 .
  • Page 141 Part Page 835072 ....842990 ....835213 ... . 59, 67 843013 .
  • Page 142 Part Page 886999 ....890817 ....887175 ....891246 .

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