Fuel System Component Service And Replacement; Choke Cable And Housing Removal; Choke Cable And Housing Installation - Cushman HAULER 800X Technician's Repair And Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
3
2
1
8
10
Fig. 3 Choke Cable Attachment
To prevent an ignition spark which could ignite
gasoline from the fuel system and result in
personal injury, the negative battery cable
must be removed from battery (see Section
'B').
FUEL SYSTEM COMPONENT SER-
VICE AND REPLACEMENT

Choke Cable and Housing Removal

& (Ref. Fig. 4)
Tool List
Open End Wrench, 10 mm.......................................... 2
Open End Wrench, 7/8" .............................................. 1
Loosen the nuts (3) that secure the choke cable to the
choke cable bracket (5). Lift the choke cable and hous-
ing (2) clear of the bracket and position it so that the
bullet end of the choke cable can be removed from the
carburetor choke plate (1).
5
4
6
7
9
At the seat panel, remove the nut (6) and lock washer
(7) securing the outer cable to the bezel (8). Slide the
nut, lock washer off the end of the choke cable and pull
the choke cable out through the seat wrap. Remove the
choke cable bezel (8) from the seat panel.

Choke Cable and Housing Installation

In the following text, there are references to removing/install-
ing bolts etc. Additional hardware (nuts, washers etc.) that are
removed must always be installed in their original positions
unless otherwise specified. Non-specified torque specifica-
tions are as shown in the table contained in Section 'A'.
Feed the choke cable assembly (8) through the hole in
the bezel (8) (Ref. Fig. 3). Insert the cable and bezel
into the seat panel and through the air cleaner intake
(Ref. Fig. 3)
and install the lock washer (7) and nut (6) finger tight.
Slide the threaded portion of the housing through the
carburetor mounted bracket (5) and attach the nuts (3)
Qty.
to the choke cable housing finger tight. Insert the choke
cable bullet into the choke arm (1) hole and release.
Make sure that the choke and choke knob are both in
the open position.
Adjust the position of the curved portion of the cable
housing to ensure that the cable does not contact other
moving parts. Check the cable to be sure that there are
no sharp bends or kinks in the cable before firmly tight-
ening the nuts at both ends of the cable.
Repair and Service Manual
FUEL SYSTEM
2
3
Fig. 4 Choke Cable and Housing
NOTICE
B
B
5
1
Page H-3