Fuel Tank Removal - Cushman HAULER 800X Technician's Repair And Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
To prevent possibility of personal injury, tests
that involve fuel flow should be avoided if at all
possible. If a test to determine fuel/vapor pres-
ence or flow is required, the ignition system
must be disabled. Remove the input wire to the
magneto in order to prevent an ignition spark
that could ignite the fuel/vapor. Never permit
smoking or an open flame in an area that con-
tains fuel/vapor. Clean up all fuel spills immedi-
ately.
The fuel filter, tank, hoses and cap should be checked
frequently for leaks, or signs that the cap vent or filter
have become clogged. The filter should be replaced as
required. See 'Periodic Service Schedule' in Section 'A'.
The filter is marked with a flow direction arrow. Be sure
that the arrow points towards the fuel pump
To prevent possibility of injury from explosion
or fire, never attempt to repair a damaged or
leaking fuel tank. It must be replaced.

FUEL TANK REMOVAL

Tool List
Wrench, 5/16".............................................................. 1
Socket, 5/16" ............................................................... 1
Ratchet ........................................................................ 1
Drip Pan ...................................................................... 1
While wearing eye shield, disconnect the negative battery
wire with a wrapped wrench. Turn off the Fuel shut off
Valve (3). Disconnect the fuel line (4) at the fuel pickup
and the line to the CARB canister (5), if the vehicle is so
equipped. Watch for gasoline leakage from the fuel line,
always use a drip pan and dispose of spent fuel safely.
Remove the forward hex nut (6) and bolt. Remove the
rear nut (7) and bolt.
Remove the tank from the engine compartment
Installation is in reverse order.
CARBON CANISTER
Tool List
Flat Blade Screwdriver.................................................1
To remove the CARB canister (4) pull and disconnect
the EVAP hose (3). To disconnect the fuel tank hose (2),
disconnect the hose (6) from the CARB canister and
remove the fuel hose reducer (7) from the fuel tank hose
(2) (Ref. Fig. 12). Press the tabs (5) (Ref. Fig. 11) on the
mounting bracket and slide the canister upward to clear
the mounting bracket.
To install a CARB canister position the canister ears
above the mounting bracket and push against the
bracket and downward so that the canisters ears slide
Qty.
into the channels on the bracket. Make sure that the
canister is seated completely and the retaining tabs are
clear of the canister ears then connect the hoses.
Repair and Service Manual
FUEL SYSTEM
3
6
4
Fig. 10 Fuel Tank Removal
(Ref. Fig. 11)
B
B
5
7
Qty.
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