Cushman HAULER 800X Technician's Repair And Service Manual page 51

FRONT SUSPENSION AND STEERING
TABLE OF CONTENTS FOR SECTION 'E'
SECTION TITLE
FRONT SUSPENSION AND STEERING .................................................................. E - 1
FRONT SUSPENSION.............................................................................................. E - 1
Front Shock Absorber Replacement ................................................................ E - 1
Shock Boot Removal and Replacement ........................................................... E - 1
Front Axle Replacement................................................................................... E - 1
Front spring Replacement ................................................................................ E - 2
Tie Rod, Wheel Bearing and King Pin Inspection ............................................. E - 3
Tie Rod Replacement....................................................................................... E - 3
STEERING ................................................................................................................ E - 3
Steering Wheel Replacement........................................................................... E - 3
Steering Shaft Replacement ............................................................................ E - 4
Steering Housing Assembly Replacement ....................................................... E - 5
Idler Arm Replacement..................................................................................... E - 6
Rack Tensioner Replacement .......................................................................... E - 6
Rack Replacement ........................................................................................... E - 6
Rack Ball Joint Removal .................................................................................. E - 6
Rack Ball Joint Installation ............................................................................... E - 7
Steering Pinion and Bearing Replacement....................................................... E - 7
MAINTENANCE ........................................................................................................ E - 7
Lubrication ....................................................................................................... E - 7
Wheel Bearing Inspection/Packing................................................................... E - 7
Seal Installation................................................................................................ E - 8
Bearing Adjustment .......................................................................................... E - 8
King Pin Bushing Replacement ........................................................................ E - 8
Tire Wear Diagnosis ......................................................................................... E - 9
Wheel Alignment .............................................................................................. E - 9
LIST OF ILLUSTRATIONS
Fig. 1 Front Suspension Components ...................................................................E - 2
Fig. 2 Front Axle Alignment...................................................................................E - 2
Fig. 3 Tie Rod Replacement .................................................................................E - 3
Fig. 4 Steering Wheel Cover Removal ..................................................................E - 4
Fig. 5 Loosen Steering Wheel...............................................................................E - 4
Fig. 6 Steering Wheel Replacement......................................................................E -.4
Fig. 7 Steering Components ..................................................................................E - 5
Fig. 8 Rack Ball Joint Installation ..........................................................................E - 7
Fig. 9 Wheel Bearing Replacement........................................................................E - 8
Fig. 10 Seal Installation .........................................................................................E - 8
Fig. 11 Front Spindle and Bearing .........................................................................E - 8
Fig. 12 Front End Alignment ..................................................................................E - 9
Fig. 13 Tire Wear ................................................................................................. E - 10
FRONT SUSPENSION AND AXLE MOUNTED STEERING ................................... E - 11
MAINTENANCE .......................................................................................................... E - 12
Lubrication.......................................................................................................... E - 12
Wheel Bearing and King Pin Bushing Inspection ............................................... E - 12
Wheel Bearing Packing ...................................................................................... E - 12
Wheel Bearing Adjustment................................................................................. E - 13
Wheel Alignment ................................................................................................ E - 13
Repair and Service Manual
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