Cushman 646442 Diesel Utility Vehicle Manuals

Cushman 646442 Diesel Utility Vehicle Manuals

Manuals and User Guides for Cushman 646442 Diesel Utility Vehicle. We have 1 Cushman 646442 Diesel Utility Vehicle manual available for free PDF download: Owner's Manual

Cushman 646442 Owner's Manual

Cushman 646442 Owner's Manual (184 pages)

hauler 4x4 diesel 2 passenger

Brand: Cushman | Category: Utility Vehicle | Size: 18 MB

Table of Contents

Table of Contents

6
Safety Precautions

13
- Safety Precautions
  
  14
- Precautions before Operation
  
  14
  - General Precautions
    14
    
    General Precautions
    14
  - PRECAUTIONS During OPERATION
    16
  - When Starting The Engine
    16
    
    When Starting the Engine
    16
    
    When Driving The Vehicle
    18
    
    When Driving the Vehicle
    18
    
    When Parking The Vehicle
    25
    
    When Parking the Vehicle
    25
- SAFETY PRECAUTIONS During Servicing
  
  26
- SAFETY PRECAUTIONS When Using the ROPS
  
  30
- Safety Decal
  
  31
  - Mounting Location
    31
    
    Mounting Location
    31
    
    Decals
    32
    
    Cautions For Decal Maintenance
    38
    
    Cautions for Decal Maintenance
    38
- Precautions before Operation
  
  39
  - Vehicle IDENTIFICATION Number
    40
  - Vehicle Serial Number
    40
  - Engine Serial Number
    40
Specifications

41
- Exterior Dimensions
  42
  - Exterior Dimensions
    42
  - General Specifications
    43
  - General Specifications
    43
  - Option List And Features
    46
  - Option List and Features
    46
- Specification
  42
Features and Controls

47
- Exterior View
  
  49
  - Hood
    51
  - Electric Cooling Fan Motor
    51
    
    Electric.cooling.fan.motor
    51
    
    Operation
    51
    
    Headlamp
    52
    
    Rear Hitch Receiver
    52
    
    Rear.hitch.receiver
    52
    
    Suspension
    52
    
    Rear Wheel Mudguard
    53
    
    Rear.wheel.mudguard
    53
    
    Reflex Reflector
    53
    
    Reflex.reflector
    53
    
    Safety Lamp Kit (Optional)
    54
    
    Safety.lamp.kit.(Optional)
    54
- Switches
  
  55
  - Key Switch
    55
    
    Key.switch
    55
    
    Combination Switch
    57
    
    Combination.switch
    57
    
    Hazard Lamp Switch (Optional)
    59
    
    Hazard.lamp.switch.(Optional)
    59
    
    12V Power Outlet
    60
    
    12V.power.outlet
    60
    
    Spare Switch Panel
    60
    
    Spare.switch.panel
    60
- Instrument PANEL
  
  61
  - Speedometer / Hourmeter
    61
    
    ..(3).Coolant.temperature.gauge
    61
    
    Fuel Gauge
    61
    
    Fuel.gauge
    61
    
    Speedometer./.Hourmeter
    61
    
    Engine Oil Pressure Warning Lamp
    63
    
    Engine.oil.pressure.warning.lamp
    63
    
    Battery Charging Lamp
    64
    
    Battery.charging.lamp
    64
    
    Head Light High Beam Lamp
    64
    
    Head.light.high.beam.lamp
    64
    
    Turn Signal Lamp
    64
    
    Turn.signal.lamp
    64
    
    Glow Plug Indicator
    65
    
    Glow.plug.indicator
    65
    
    Neutral Indicator
    65
    
    Neutral.indicator
    65
    
    Parking Brake Indicator
    65
    
    Parking.brake.indicator
    65
    
    Engine Check Warning Lamp
    66
    
    Engine.check.warning.lamp
    66
    
    Lower Fuel Level Warning Indicator
    66
    
    Lower.fuel.level.warning.indicator
    66
    
    Error Indicator
    67
    
    Error.indicator
    67
- Controls
  
  70
  - Shift Lever
    71
    
    Differential Lock Lever (Rear Wheel)
    71
    
    Differential.lock.lever.(Rear.wheel)
    71
    
    Shift.lever
    71
    
    2Wd/4Wd Shift Lever
    73
    
    2Wd/4Wd.shift.lever
    73
    
    Brake Pedal
    73
    
    Brake.pedal
    73
    
    Parking Brake Lever
    74
    
    Parking.brake.lever
    74
    
    Accelerator Pedal
    75
    
    Accelerator.pedal
    75
    
    Seat
    75
    
    Seat Belt
    75
    
    Seat.belt
    75
    
    Headrest (Optional)
    76
    
    Headrest.(Optional)
    76
    
    Rops
    76
    
    Brush Guard
    77
    
    Brush.guard
    77
    
    Outside Rearview Mirror (Optional)
    77
    
    Outside.rearview.mirror.(Optional)
    77
    
    Skid Plates (Optional)
    78
    
    Skid.plates.(Optional)
    78
    
    Sun Canopy (Optional)
    78
    
    Sun.canopy.(Optional)
    78
    
    Windshield (Optional)
    78
    
    Windshield.(Optional)
    78
    
    Rear Screen (Optional)
    79
    
    Rear.screen.(Optional)
    79
    
    Cargo Bed
    80
    
    Cargo Bed Control Lever
    80
    
    Cargo.bed
    80
    
    Cargo.bed.control.lever
    80
    
    Cup Holders And Storage Boxes
    80
    
    Cup.holders.and.storage.boxes
    80
    
    Cargo Bed Control Lever (Optional)
    81
    
    Cargo.bed.control.lever.(Optional)
    81
    
    Remote Hydraulic Lever (Optional)
    82
    
    Remote.hydraulic.lever.(Optional)
    82
    
    Cargo Bed Extension (Optional)
    83
    
    Cargo.bed.extension.(Optional)
    83
    
    Hand Throttle Lever (Optional)
    83
    
    Hand.throttle.lever.(Optional)
    83
    
    Fuel Tank
    84
    
    Fuel.tank
    84
    
    Working Lamp (Optional)
    84
    
    Working.lamp.(Optional)
    84
    
    Engine Inspection
    85
    
    Engine.inspection
    85
    
    Coolant, Brake Fluid and Electrical Devices
    86
    
    Coolant,.Brake.fluid.and
    86
    
    Tire
    86
    
    Tire Tread Patterns
    86
    
    Tire.tread.patterns
    86
    
    Proper Inflation Pressure
    88
    
    Proper.inflation.pressure
    88
Operation

89
- Pre-Operation
  
  90
  - Daily Inspection
    90
    
    Daily Inspection
    90
- Operating.the.engine
  
  90
  - Starting The Engine
    90
  - Starting the Engine
    90
    
    Checking Warning Lamps after Starting Engine
    93
    
    Operating Principle Of Preheat System
    94
    
    Operating Principle of Preheat
    94
    
    Stopping The Engine
    94
    
    Stopping the Engine
    94
- Operating the Engine
  
  90
- Operating.the.vehicle
  
  95
  - How To Drive
    95
    
    How to Drive
    95
  - Warming Up
    98
  - Warming up
    98
  - Jump Start
    99
  - Jump Start
    99
  - Stopping
    100
  - Parking
    100
  - Shifting
    101
  - Driving On Slippery Surfaces
    102
  - Driving on Slippery Surfaces
    102
  - Turning
    103
  - Driving On Slope
    103
  - Driving on Slope
    103
  - Driving In Forest
    105
  - Driving in Forest
    105
  - Driving Through Water
    105
  - Driving through Water
    105
  - Driving Backward
    106
  - Driving Backward
    106
  - Driving On Road
    107
  - Driving on Road
    107
  - Transporting Cargo
    107
  - Transporting Cargo
    107
  - Unloading
    109
  - Unloading (If The Dumping Kit Is Installed)
    110
    
    Unloading (if the Dumping Kit Is Installed)
    110
    
    Towing Trailer
    111
    
    Towing Trailer
    111
    
    Transporting
    112
    
    4Wd Operation
    113
    
    4Wd Operation
    113
    
    Differential Lock Operation
    114
    
    Differential Lock Operation
    114
    
    Tailgate (Back Door)
    115
    
    Tailgate (Back Door)
    115
- Operating the Vehicle
  
  95
- Replacement PARTS
  
  117
  - ESSENTIAL Replacement PART
    118
  - Oil And Fluid
    118
  - Filters
    118
  - Maintenance
    118
  - Belts And Rubber Parts
    119
  - Electric Parts
    119
Maintenance

121
- Maintenance
  
  122
- Maintenance Check LIST
  
  123
  - Daily Check Chart
    123
    
    Daily Check Chart
    123
    
    Maintenance Interval Table
    124
    
    Maintenance Interval Table
    124
- Lubricants
  
  126
- Daily Inspection
  
  127
  - Access For Service
    127
  - Access for Service
    127
  - Opening Inspection Shield (A)
    127
  - Opening Inspection Shield (A)
    127
  - Opening Seat Cushion (B)
    128
  - Opening Seat Cushion (B)
    128
  - Raising Cargo Bed (C)
    128
  - Raising Cargo Bed (C)
    128
  - Applying Grease (D)
    129
  - Applying Grease (D)
    129
  - Checking Engine Oil Level (E)
    131
  - Checking Engine Oil Level (E)
    131
  - Changing Engine Oil And Filter (F)
    132
  - Changing Engine Oil and Filter (F)
    132
  - Dust Valve (G)
    133
  - Dust Valve (G)
    133
  - Replacing Air Filter (H)
    134
  - Replacing Air Filter (H)
    134
  - Checking Air Hose And Clamp( I )
    134
  - Checking Air Hose and Clamp( I )
    134
  - Checking Cvt Belt (J)
    135
  - Checking Cvt Belt (J)
    135
    
    Checking Cvt Driven Pulley Clutch Buttons(K)
    137
    
    Checking Fuel Filter(L)
    138
    
    Checking Fuel Filter(L)
    138
    
    Bleeding Fuel Line (M)
    140
    
    Bleeding Fuel Line (M)
    140
  - Checking Injection Nozzle and Fuel Injection Pump (N)
    141
  - Cleaning Radiator Core (O)
    141
  - Cleaning Radiator Core (O)
    141
  - Checking Coolant in Auxiliary Coolant Tank (P)
    142
  - Changing Coolant (Q)
    143
  - Changing Coolant (Q)
    143
  - Checking Spark Arrester of Exhaust Pipe (if Equipped) (R)
    146
  - Checking And Changing Gearbox Oil (S)
    146
  - Checking and Changing Gearbox Oil (S)
    146
  - Checking Spark Arrester of
    146
  - Exhaust Pipe (if Equipped) (R)
    146
  - Checking And Changing Front Axle Oil (T)
    147
  - Checking and Changing Front Axle Oil (T)
    147
  - Checking And Changing Rear Axle Oil (U)
    149
  - Checking and Changing Rear Axle Oil (U)
    149
  - Checking Drive Shaft And CV Boots (V)
    150
  - Checking Drive Shaft and CV Boots (V)
    150
  - Checking Steering Rack Boots and Ball Joint (W)
    151
  - Checking Brake Fluid (X)
    152
  - Checking Brake Fluid (X)
    152
  - Checking Brake Pedal Free Play (Y)
    152
  - Checking Brake Pedal Free Play (Y)
    152
  - Checking Brake Pad (Z)
    153
  - Checking Brake Pad (Z)
    153
  - Checking Parking Brake (Aa)
    154
  - Checking Parking Brake (Aa)
    154
  - Adjusting Suspension (Ab)
    155
  - Adjusting Suspension (Ab)
    155
  - Checking Suspension Shock Absorber (Ac)
    156
  - Checking Suspension Shock Absorber (Ac)
    156
  - Battery (Sealed) (Ad)
    156
  - Battery (Sealed) (Ad)
    156
  - Replacing Headlamp Bulb (Ae)
    158
  - Replacing Headlamp Bulb (Ae)
    158
  - Checking And Replacing Fuse (Af)
    159
  - Checking and Replacing Fuse (Af)
    159
  - Main Fuse (Slow-Blow Fuse) (Ag)
    160
  - Main Fuse (Slow-Blow Fuse) (Ag)
    160
  - Aligning Wheel And Checking Wheel Nut (Ah)
    160
  - Aligning Wheel and Checking Wheel Nut (Ah)
    160
  - Checking Differential Lock Cable (Ai)
    161
  - Checking Shift And 4Wd Cables (Aj)
    162
  - Checking Shift and 4WD Cables (Aj)
    162
  - Using Biodiesel (Ak)
    162
  - Using Biodiesel (Ak)
    162
  - Adjusting Belt Tension (Al)
    163
  - Adjusting Belt Tension (Al)
    163
    
    Protecting Plastic and Painted Surface(Ao)
    164
    
    Washing (Am)
    164
    
    Washing (Am)
    164
  - Stroage and DISPOSAL
    165
    
    Daily Storage
    166
    
    Long-Term Storage
    166
    
    Vehicle Storage
    166
    
    Using Vehicle After Long-Term Storage
    167
    
    Disposal
    168
- Troubleshooting
  
  169
  - Vehicle Troubleshooting
    170
- Index
  
  177
  - Index
    179

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