Pedal Box Adjustments; Accelerator Cable Installation; Throttle Rod Removal; Accelerator Pedal Arm Adjustment - Cushman HAULER 1200 Repair Manual

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Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
8
9
11
To
Governor
Fig. 4 Accelerator Cable at Pedal Box

Accelerator Cable Installation

To install the accelerator cable, proceed in reverse order
of removal (Ref. Fig. 2) (Ref. Fig. 3) (Ref. Fig. 4).
Tighten the hardware to the torque value specified below.
Item
Torque Specification
7
6 - 8 in. lbs. (0.6 - 0.9 Nm)
13
35 - 44 in. lbs. (4 - 5 Nm)
Accelerator Cable Adjustment
To adjust the accelerator cable, position the cable in the
accelerator cable bracket at the rear axle so that the
throttle is fully closed while allowing 1" travel at the top of
the accelerator pedal. Once you correctly position the
cable, tighten the cable securing nuts (13) on the bracket
(Ref. Fig. 2).

Throttle Rod Removal

To remove the throttle rod from the carburetor throttle
plate (Ref. Fig. 5), twist the plastic connector (1) counter-
clockwise away from the throttle rod. Line up the slot with
the tabs on the rod. Remove the rod from the carburetor
throttle lever by lifting up (2).
2
Fig. 5 Throttle Rod Removal
653045
9
7
10
1
Repair and Service Manual
SPEED CONTROL
Throttle Rod Adjustment
To adjust the throttle rod (17), loosen the bolt (18)
between the two governor levers and rotate lower gover-
nor lever (19) counter-clockwise until the carburetor throt-
tle plate is fully open. Rotate upper governor lever (20)
counter-clockwise until it stops. Tighten bolt that locks the
governor levers in position to the torque value specified
below.
Item
Torque Specification
18
60 - 72 in. lbs. (7 - 8 Nm)
18
17
19
Fig. 6 Throttle Rod Adjustment

PEDAL BOX ADJUSTMENTS

Tool List
Needle Nose Pliers ......................................................1
Phillips Screwdriver .....................................................1
Open End Wrench, 9/16" .............................................1
Open End Wrench, 1/2" ...............................................1
Open End Wrench, 7/16" .............................................1
Open End Wrench, 3/8" ...............................................1
Allen Wrench, 1/8" .......................................................1
NOTICE: If any adjustments are made in the pedal
box or accelerator area, it is necessary to perform
the speed control cable adjustment again. Any
adjustment made in the pedal box or accelerator
area will affect the cables.

Accelerator Pedal Arm Adjustment

Lift the front of the vehicle using the procedures and
safety information in the SAFETY section.
Confirm the accelerator pedal arm (1) contacts the accel-
erator pedal bracket (2) when in the released position
(Ref. Fig. 7). If there is no contact, loosen the jam nut (3)
and rotate the rod (4) until contact is made.
20
B
Qty.
27

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