Cushman HAULER 800X Technician's Repair And Service Manual page 169

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
4. Position the shackle plates (12) over the bushings and
install the hex head bolt (13) and nut (14).
5. Install the remaining pair of flanged urethane bushings
(11) and spacer (10) in the leaf spring (1). Position the
leaf spring between the shackle plates (12) and install
the hex head bolt (13) and nut (14).
6. Align the pin on the leaf spring (1) with the holes in the
leaf spring mounting plates (18 & 22). Install the U-
bolts (21) and four washers (23) then secure in place
with the four hex nuts (24).
7. Torque all hardware as specified making sure that the
leaf spring pin remains aligned with the holes in the
leaf spring mounting plates.
Front of the Vehicle
3
4
2
31
28
29
29
28
27
24
23
18
5
21
Fig. 2 Rear Suspension (Shuttle 4x, Hauler 1200X)
Repair and Service Manual
REAR SUSPENSION
Removal and installation of the leaf spring is the same
for both sides of the vehicle.
Replace any worn or damaged hardware with new as
required.
ITEM TORQUE SPECIFICATION
14 10 - 15 ft. lbs (14 - 20 Nm)
5 18 - 23 ft. lbs (25 - 31 Nm)
24 18 - 20 ft. lbs (25 - 27 Nm)
30
14
10
12
11
28
29
1
29
28
30
31
22
18
Alternate Upper Leaf
Spring Plate with Bumper
11
12
13
For Hauler 1200X
Page N-3
B
B