Cushman HAULER 800X Technician's Repair And Service Manual page 175

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Axle Shaft Seal Removal and Replacement
Tools List
Internal Snap Ring Pliers............................................. 1
Seal Puller ................................................................... 1
Plastic Faced Hammer ................................................ 1
Ratchet ........................................................................ 1
Torque Wrench, ft. lbs. ................................................ 1
Socket, 14mm ............................................................. 1
Using snap ring pliers, remove bearing retaining ring (1)
from the end of axle tube (2). (Ref. Fig. 6).
Carefully pull axle shaft (3) and bearing out of the tube.
Using a 14 mm socket, remove the hardware (4) attach-
ing the axle tube to the casing and carefully lift the tube
from the casing studs.
Using seal puller, remove axle shaft seal (5)
from casing.
Use care to prevent damage to the inner surface of axle
tube at the sealing area.
Replace the seal by lightly tapping around the circumfer-
ence with a plastic faced hammer. Tighten bolts (4) to 26
- 31 ft. lbs. (35 - 42 Nm) torque.
Axle Shaft Replacement
Carefully insert the axle shaft and bearing through the
oil seal. Rotate the shaft until the spline engages with
the differential side gears. Install the outer snap ring.
Coat the outboard spline of the axle with an anti-seize
compound. Install the brake hub and drum, thrust
washer, nut and new cotter pin (Ref. Fig. 7).
NOTICE
Tighten the castellated axle nut to 70 ft. lbs. (95 Nm) torque
minimum. Continue to tighten until the slot in the nut aligns
with the cotter pin hole.
.
Qty.
Cotter
Pin
Fig. 7 Cut Away of Outer Bearing and Brake Drum
Repair and Service Manual
REAR AXLE
4
2
5
A
A
Seal
Puller
It is not necessary to
remove brake assembly
for shaft/seal removal
Fig. 6 Removing/Installing Seal
Thrust
Washer
Lock
Washer Spline
Axle
Nut
Brake
Drum
B
B
1
3
2
Bearing
Outer
Snap Ring
Page P-3