Cushman HAULER 800X Technician's Repair And Service Manual page 52

FRONT SUSPENSION AND STEERING
TABLE OF CONTENTS FOR SECTION 'E' (CONT.)
SECTION TITLE
FRONT SUSPENSION ................................................................................................E - 15
Front Shock Absorber Replacement...................................................................E - 15
Front Axle Replacement .....................................................................................E - 16
Front Spring Replacement..................................................................................E - 16
Hub Replacement ...............................................................................................E - 17
Wheel Bearing and Race Replacement..............................................................E - 18
STEERING ...................................................................................................................E - 20
Rack Ball Joint Replacement..............................................................................E - 20
Tie Rod Inspection/Replacement........................................................................E - 21
Bellows Replacement .........................................................................................E - 22
Pinion Seal Replacement ...................................................................................E - 22
Spindle Replacement..........................................................................................E - 23
Rack and Pinion Unit Disassembly and Inspection ............................................E - 24
Rack and Pinion Unit Replacement ....................................................................E - 25
Checking/Adjusting Rack Extension-to-Rack and Pinion Unit Clearance...........E - 25
Steering Wheel Replacement .............................................................................E - 26
Steering Shaft and Column Replacement ..........................................................E - 27
LIST OF ILLUSTRATIONS
Fig. 14 Axle Mounted Steering and Front Suspension.................................................E - 11
Fig. 15 Lubrication Points.............................................................................................E - 12
Fig. 16 Bearing Adjustment ..........................................................................................E - 13
Fig. 17 Wheel Alignment ..............................................................................................E - 14
Fig. 18 Disconnect Intermediate Shaft to Center Steering Wheel................................E - 14
Fig. 19 Front Suspension Components........................................................................E - 15
Fig. 20 Front Axle Alignment ........................................................................................E - 17
Fig. 21 Hub Replacement.............................................................................................E - 18
Fig. 22 Seal Installation ................................................................................................E - 18
Fig. 23 Wheel Bearing Replacement............................................................................E - 19
Fig. 24 Steering Components.......................................................................................E - 20
Fig. 25 Rack Ball Joint Installation ...............................................................................E - 21
Fig. 26 Tie Rod Replacement.......................................................................................E - 21
Fig. 27 Bellows Replacement.......................................................................................E - 22
Fig. 28 Pinion Seal Replacement .................................................................................E - 23
Fig. 29 Spindle Replacement. ......................................................................................E - 23
Fig. 30 Rack and Pinion Unit Disassembly ..................................................................E - 24
Fig. 31 Spindle Contact with Front Axle .......................................................................E - 26
Fig. 32 Checking Gap...................................................................................................E - 26
Fig. 33 Steering Wheel cover Removal........................................................................E - 26
Fig. 34 Steering Wheel Replacement...........................................................................E - 27
Fig. 35 Steering Shaft and Column ..............................................................................E - 27
Fig. 36 Small Retaining Ring Orientation .....................................................................E - 28
Page E-ii
Repair and Service Manual
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