Accelerator Cable Removal At Pedal Box; Accelerator Cable Installation; Accelerator Cable Adjustment; Throttle Rod Removal - Cushman HAULER 800X Technician's Repair And Service Manual

Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Fig. 3 Accelerator Cable at Governor

Accelerator Cable Removal at Pedal Box

To access the micro switch, remove the rocker panel (4),
lift the floor mat (5) and remove the access cover (6)
from the floor. Remove the screws (7) and cover (8)
from the pedal box.
Fig. 4 Pedal Box Access
To remove the accelerator cable socket from the accel-
erator pedal box (11), remove the box cover (8) and
unsnap the cable end (9) from the micro switch cam
(10). With a pair of pliers, pinch the cable fitting to com-
press the sides sufficient to push cable fitting through
accelerator pedal box.
11
9
To
Governor
Fig. 5 Accelerator Cable at Pedal Box
14
15
13
4
5
6
7
8
7
9
8
10
Repair and Service Manual

Accelerator Cable Installation

To install the accelerator cable, proceed in reverse order
(Ref Fig. 3)(Ref Fig. 4)(Ref Fig. 5).
9
ITEM
3
13

Accelerator Cable Adjustment

To adjust the accelerator cable, position the cable in the
accelerator cable bracket at the rear axle so that the
throttle is fully closed while allowing 1" travel at the top
of the accelerator pedal. Once correctly positioned,
tighten the cable securing nuts (13) on the bracket.

Throttle Rod Removal

To remove the throttle rod from the carburetor throttle
plate (Ref Fig. 6), twist the plastic connector (1) counter-
clockwise away from the throttle rod, line up the slot with
the tabs on the rod and remove the rod from the carbu-
retor throttle lever by lifting up (2).
Fig. 6 Throttle Rod Removal

Throttle Rod Adjustment

To adjust the throttle rod (17), loosen the bolt (18)
between the two governor levers and rotate lower gover-
nor lever (19) counter-clockwise until the carburetor
throttle plate is fully open and rotate upper governor
lever (20) counter-clockwise until it stops then tighten
bolt that locks the governor levers in position.
SPEED CONTROL
TORQUE SPECIFICATION
30 - 33 ft. lbs. (40 - 44 Nm)
35 - 44 in. lbs. (4 - 5 Nm)
(Ref Fig. 3)
2
1
B
B
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