DURKOPP ADLER 911-210 Operating Instructions Manual
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DURKOPP ADLER 911-210 Operating Instructions Manual

DURKOPP ADLER 911-210 Operating Instructions Manual

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911-210
Operating Instructions

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Summary of Contents for DURKOPP ADLER 911-210

  • Page 1 911-210 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2016...

  • Page 3: Table Of Contents

    5.6.2 Sewing with a modified speed ............ 44 Changing the bobbin ..............45 Continuing a seam in Repair mode after an error....... 46 Continuing a seam after thread breakage ........47 5.10 Resetting the counter ..............49 Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 4 8.8.1 Assembling the compressed air maintenance unit ....108 8.8.2 Setting the operating pressure ..........109 Commissioning ................. 110 Decommissioning..............111 Disposal................... 113 Troubleshooting ..............115 11.1 Customer Service ..............115 11.2 Messages of the software............116 Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 5 Table of Contents 11.2.1 Information messages .............. 116 11.2.2 Error messages ................ 117 Technical data................. 121 Appendix ................. 125 Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 6 Table of Contents Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 7: About These Instructions

    Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 8: Other Documents

    European and na- tional regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 9: Liability

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 10 About these instructions Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 11: Safety

    • set up the machine • perform maintenance work and repairs • perform work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 12: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 13: Operating Instructions 911-210 - 04.0

    Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 14 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 15: Machine Description

    The needle thicknesses permissible for the machine are listed in the Technical Data ( p. 121) chapter. The seam must be completed with a thread that satisfies the requirements of the specific application at hand. The machine is intended for industrial use. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 16: Declaration Of Conformity

    Follow all instructions provided. 3.3 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 17: Operation

    Switching off the machine To switch off the machine: 1. Turn the main switch (1) to the left into the 0 position.  All drives and the control are immediately disconnected from the mains grid. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 18: Switching On Threading Mode

    The cover flap opens. The area around the hook cover (2) is lit up. Switching off threading mode To switch off threading mode: 1. Press the button (1) again. Important: The button must disengage. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 19: Switching On Quick-Stop

    Switching off the power to the machine 1. Turn the main switch (2) to the left into the 0 position.  All drives and the control are immediately disconnected from the mains grid. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 20: Swiveling The Machine Head Up And Down

    Fig. 5: Swiveling up the machine head (1) ① ② (1) - Head cover (2) - Drive carriage Fig. 6: Swiveling up the machine head (2) ③ ④ (3) - Locking lever (4) - Latch Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 21: Swiveling Down The Machine Head

    To swivel down the machine head: 1. Hold the machine head in the head cover area. 2. Release the latch (2). 3. Swivel down the machine head carefully. 4. Latch the locking lever (1) under the tabletop. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 22: Changing The Needle

    3. Pull the needle downwards out of the needle bar (2). 4. Insert the new needle into the needle bar (2) until it reaches the end stop. Important: The groove (3) must face toward the hook. 5. Tighten the screw (4). Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 23 Disturbances if hook distance is incorrect After inserting a thinner needle • Missing stitches • Thread damage After inserting a thicker needle • Damage to the hook tip • Damage to the needle Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 24: Threading The Needle Thread

    (5) - Needle thread regulator (14) - Tensioner (6) - Needle thread clamp (optional) (15) - Tensioner (7) - Guide (16) - Guide (8) - Guide (17) - Hose guide (9) - Needle eye Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 25: Setting The Needle Thread Regulator

    The loop of the needle thread slides at low tension over the thickest point of the hook. The largest amount of thread is required, and the thread tension spring (1) should be pulled approx. 0.5 mm out of the lower end position. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 26 2. Move the needle thread regulator (2): • Lower thread quantity: Slide the needle thread regulator (2) to the right • Larger thread quantity: Slide the needle thread regulator (2) to the left 3. Tighten the fastening screw (1). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 27: Winding The Hook Thread

    6. Guide the thread to the winder and clamp it behind the cutter (6). Tear off the thread, making sure that the thread is NOT under tension. 7. Plug an empty bobbin on the winding shaft (5) and turn clockwise until it clicks into place. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 28: Changing The Bobbin

    2. Press the threading mode (2) button.  The drive carriage moves to the bobbin change position. The cover plate (3) pivots to the side. The sewing feet are moved to the lower position. The lighting is switched on. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 29 Accounting for a bobbin change in the seam program The method of accounting for a bobbin change in the seam program is de- scribed in the chapter Changing the bobbin ( p. 45). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 30: Setting The Hook Thread Tension

    The hook thread tension is generated by the tension spring (1) and adjust- ed via the adjustment screw (2). Increasing the hook thread tension 1. Turn the adjusting screw (2) clockwise. Reducing the hook thread tension 1. Turn the adjusting screw (2) counterclockwise. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 31: Programming

    Activating a button/selecting an element: To select a button or activate an element: 1. Tap the corresponding button or element with your finger or a touch- screen pen. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 32: Structure Of The Software

    Kopieren (Copy) programs, copy or delete  p. 42 Öffnen (Open) existing programs.  p. 49 Neu (New) Nahtprogramm (Seam program)  p. 54 Sequenz (Sequence)  p. 57 Speichern unter (Save As) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 33 Continue sewing the contour from a particular point Reparatur-Modus (Repair mode)  p. 45 Allow for a manual bobbin change Spulenwechsel (Bobbin change)  p. 49 Reset counter to a particular value Zählerreset (Reset counter) Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 34: Starting The Software

    The start screen The start screen is displayed during sewing. When the machine is started, the start screen is opened with the settings of the last sewing program used. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 35 If a sequence is not currently open but rather only a single seam program, then this program fills the entire bar. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 36 - Stitch length • - Number of stitches / hook thread consumed Information/Information/Informace You can use the buttons Speed, Thread tension and Stitch length to access the seam parameters directly ( p. 62). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 37: General Operation Of The Software

    The password can be changed via the Extras menu ( p. 74). You can delete incorrect entries via the DEL button. 2. Tap the OK button.  The previously selected menu item opens. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 38: Closing Windows

    (1) - Grayed-out: Deactivated element (2) - Dark background: Activated element The currently activated or selected element is highlighted with a dark background (2). Buttons that are not used in the current context are grayed-out (1). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 39: Scrolling The Display

    Selection with option buttons Fig. 22: Selection with option buttons ① (1) - Option buttons: Selected element With round option buttons only one of the displayed options can be selected. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 40: Using File Filters

    You can use the filter functions to make the list more manageable: To use file filters: 1. Tap the Dateifilter (File Filter) button under the list.  The file filter screen opens. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 41: Entering Text

    (4) - DEL: Delete a character (2) - Keyboard (5) - Aa: Switching between uppercase/ (3) - OK (CR): Adopt the entered text lowercase Entering text 1. Use the keyboard (2) displayed to enter the text. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 42: Entering Parameter Values

    The prescribed value range (4) for the parameter is displayed below the symbol (3). The current valid value is displayed in the data entry field (5) below the value range (4). Entering a value 1. Tap the desired numeric buttons (6). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 43: Switching The Full-Screen Display On And Off

    (1) - Full-screen switched off (2) - Full-screen switched on To switch full-screen on and off: 1. Tap the menu items Extras > Vollbild ein/aus (Full- screen on/off)  The display switches to the respective other mode. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 44: Switching Zoom On And Off

    >  The file selection screen is displayed. All existing seam programs and sequences are displayed. Information Dateifilter (File Filter) You can use the to make the list more manageable ( p. 38). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 45: Briefly Sewing With Modified Values

    Important If you wish to adopt the changes, then you must modify and save the program. Otherwise, the values are automatically reset to the previous settings when the machine is switched off. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 46: Sewing With A Modified Thread Tension

    To sew with a modified speed: Korrektur (Correction) > Nähdre- 1. Tap the menu items hzahl (Speed)  The window for changing the thread tension appears: Fig. 31: Sewing with a modified speed 2. Enter the desired speed. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 47: Changing The Bobbin

    4. Tap the Weiternähen (Continue Sewing) button.  The program jumps back to the start screen and sewing of the seam continues from the selected point. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 48: Continuing A Seam In Repair Mode After An Error

    3. Use the buttons Vor ++ (Forwards) and Zurück ++ (Back) to skip to the beginning of the next or the beginning of the previous seam section. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 49: Continuing A Seam After Thread Breakage

    2. Use the Vor (Forwards) and Zurück (Back) buttons to move to the point where sewing is to continue. 3. Continue sewing. To cancel sewing after thread breakage and start a new seam: 1. Tap the Abbruch (Cancel) button. 2. Remove the transfer plate. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 50 10. Press the pedal or tap the Weiternähen (Continue Sewing) button.  The machine moves to the sewing position. 11. Press the pedal or tap the Weiternähen (Continue Sewing) button.  The sewing procedure is resumed. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 51: Resetting The Counter

    (5) - Speichern (Save) button (2) - Cursor (6) - Löschen (Delete) button (3) - Arrow buttons (7) - Parameter button (4) - OK button: Übernahme (Accept) (8) - Linienauswahl (Line selection) button Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 52 A straight path is sewn. • Curved seam: A curve is sewn.  After tapping the button for a straight or curved seam the correspond- ing window for entering the seam parameters for this path opens. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 53 Fig. 36: Defining the seam parameters for the path 5. Tap the respective parameter.  The window for entering the parameter value opens. 6. Enter the desired value for the parameter ( p. 40). Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 54  The seam path is adopted with the specified parameters. Adding further seam paths You can now define all further seam paths in the same manner. 1. Add each new seam path by starting at step 4. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 55 Always perform a contour test after creating or editing a contour to ensure that the entire contour lies within the permissible sewing field. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 56: Performing A Contour Test

    You can combine up to 30 seam programs to form a sequence. You can create up to 20 sequences. Selecting the seam program 1. Tap the menu items Datei (File) > Neu (New) > Sequenz (Sequence)  The window for selecting the seam program appears. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 57  The window for entering the sequence name opens. 2. Enter the desired name and adopt the change by pressing (CR) ( p. 39).  The sequence is now available under this name for sewing, editing or copying. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 58: Editing An Existing Sequence

    3. Use the buttons Einfügen (Insert) and Löschen (Delete) to add programs to the sequence or remove programs from the sequence. The steps correspond to the procedure used for creating a new sequence ( p. 54). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 59: Saving A Seam Program Or Sequence Under A Different Name

     The window for entering the new name is opened. 4. Enter the desired name and adopt the change by pressing (CR) ( p. 39).  The program or sequence is now also available under this name for sewing, editing or copying. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 60: Copying A Seam Program Or Sequence

    3. Tap the desired file.  The selected file is highlighted with a dark background. 4. Tap the Datei kopieren (Copy File) button.  The selected file is copied to the USB key or the control. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 61: Deleting A Seam Program Or Sequence

    ( p. 38). 2. Tap the desired file.  The selected file is highlighted with a dark background. 3. Tap the Löschen (Delete) button.  The selected file is deleted. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 62: Editing An Existing Seam Program

    ① ② (1) - Cursor (2) - Scale: First to last stitch 2. Use the arrow buttons to move the cursor (1) to the position on the contour that is to be changed. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 63  The window for entering the technology operations opens. Fig. 44: Changing the contour of a seam program (3) 6. Select the desired technology operation(s) for the new seam path ( p. 37). Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 64: Changing The Parameters Of A Seam Program

     The individual parameters of this group are displayed. 3. Tap the desired parameter.  The window for modifying the parameter value opens. 4. Set the parameter to the desired value ( p. 40). Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 65 The forwarding speeds are adjusted accordingly. Clamp ID code Barcode (ID code) of max. 10 characters for performing a safety check before the start of sewing (the barcode scanner additional equipment must be activated) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 66 Clamp is remains closed in the loading position. Pressing the pedal again starts sewing of the seam. Loading position (On/Off) With the loading position activated the clamps move to the desired position for convenient insertion of the sewing material. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 67 Removal position X The value range varies depending on the subclass and sewing field size. Removal position Y The value range varies depending on the subclass and sewing field size. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 68 Correction of the calculated values. PP7 - Offset Symbol Meaning X offset (min. = -5.0… max. = 5.0; Def. = 0.0 mm) Y offset (min. = -5.0… max. = 5.0; Def. = 0.0 mm) Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 69: Editing Machine Parameters

    (Machine parameters)  The window for selecting the machine parameter group appears. Fig. 46: Editing machine parameters 2. Tap the desired parameter group.  The individual parameters of this group are displayed. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 70 (See chapter Technical data ( p. 121)) Normal sewing field (Def.): A sewing field of up to 200 x 300 mm is available. Extra-large sewing field: A larger sewing field can be used in conjunction with the alternating clamps. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 71 If the clamp is incorrect, an error message will be displayed, and the clamp will have to be replaced. Automatic: The machine looks for the seam program that matches the inserted clamp. The machine is ready for sewing once the seam program has been selected. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 72 (min. = 0 .. max. 359; Def. 0 degrees) The needle is reversed at this angle in order to increase the clearance to the clamp. Edit time paths This function is only for Dürkopp Adler Service personnel. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 73 (min. = 0° .. max. 400°; Def. 370°) Starting angle for the thread tension during the cutting stitch. (At an angle greater than 359° the thread tension is activated in the next stitch.) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 74 Bobbin supply capacity (min. = 0.0 .. max. 400.0; Def. 0.0 m) A message is displayed to the user after the bobbin supply capacity has been consumed. A value of 0 deactivates the function. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 75 (1) - Display - remaining thread monitor: (2) - Display - bobbin counter: Remaining thread monitor active: Bobbin counter active: Number black R shown Bobbin counter inactive: Remaining thread monitor inactive: Number grayed-out R hidden Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 76: Checking And Changing The Technical Settings

     The window for entering the new password appears. 4. Enter the new password ( p. 35). Important The password must not have more than 5 digits. 5. Confirm the new password with OK. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 77 Datum (Date) and Uhrzeit (Time)  The data entry window for date and time is displayed. 2. Enter the date and/or time. 3. Confirm with OK.  The entered values are adopted. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 78  An empty window is opened. 3. Use your finger to tap various different points or draw lines.  When the touchscreen is functioning correctly all touched points of the screen are marked. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 79 The tests may only be performed by qualified specialists that have received training from Dürkopp Adler. WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. Do not reach into the machine during function testing of inputs and outputs. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 80 Input elements Meaning Lower right clamp Lower left clamp Needle thread monitor active Bobbin cover closed Machine head latch closed Pedal forwards Pedal backwards Pressure monitor Quick stop Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 81 To set the stroke position: 1. In the menu item Extras > Service > Multitest tap the Hublage einstellen (Set stroke position) option.  The following options are displayed: Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 82 To test the sewing motor: 1. In the menu item Extras > Service > Multitest tap the Nähmotor testen (Test sewing motor) option.  The sewing motor test screen is displayed: Fig. 52: Test sewing motor Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 83 To call up log displays and error lists: 1. Tap the menu items Extras > Service > System- Information (System Information)  The selection screen for system information appears. Fig. 53: Calling up log displays and error lists Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 84 To initialize the control and perform updates: 1. Tap the menu items Extras > Service > Initialisierung (Initialization) and Update  The screen for initialization and update appears. Fig. 54: Initializing the control and performing updates Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 85 Not all commonly available USB keys are suitable for the copying process. You can obtain a suitable USB key from Dürkopp Adler. 1. Switch off the machine. 2. Insert the USB key into the USB port (1) on the operating terminal. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 86 To display information on the software version currently used: 1. Tap menu items > Tap on Info  The following information is displayed: • Class • Subclass • Software version • Date of creation of this software version Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 87: Da-Cad 5000

    Selecting the class The first step is to select the class. Fig. 56: Selecting the class Creating the seam contour The next step is to draw the seam contour. Fig. 57: Creating the seam contour Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 88 1. Select the menu items Datenübertragung (Data transfer) > USB-Memorystick (USB memory key) > Speichern (Save) PC->>USB After successfully saving to the USB key the following steps must be per- formed at the machine: Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 89 3. Adjust the program parameters (especially the sewing foot height) (( p. 62)). 4. Perform a contour test to check the clamp motion ( p. 54). Sewing with the program can begin after successful testing/adjustment. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 90 DA-CAD 5000 Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 91: Maintenance

    Cleaning the motor fan mesh Lubricating  Lubricating the machine head  Lubricating the hook Servicing the pneumatic system  Setting the operating pressure  Draining the water condensation  Cleaning the filter element Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 92: Cleaning

    Lint and thread remnants can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 93: Cleaning The Machine

    • Area under the throat plate (3) • Hook (2) • Area around the needle (1) To clean the machine: 1. Remove any lint and thread remnants using a compressed air gun or a brush. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 94: Cleaning The Motor Fan Mesh

    Fig. 60: Cleaning the motor fan mesh ① (1) - Motor fan mesh To clean the motor fan mesh: 1. Remove any lint and thread remnants using a compressed air gun. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 95: Lubricating

    • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers: Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 96: Lubricating The Machine Head

     After sewing a stretch of approx. 1 m, the blotting paper will have been sprayed with a thin and even film of oil. Fig. 62: Lubricating the hook ① ② (1) - Hook (2) - Screw Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 97: Servicing The Pneumatic System

    The operating pressure cannot deviate by more than ± 0.5 bar. Check the operating pressure on a daily basis. Fig. 63: Setting the operating pressure ① ② (1) - Pressure controller (2) - Pressure gage Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 98: Draining The Water Condensation

    1. Disconnect the machine from the compressed air supply. 2. Place the collection tray under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow water to drain into the collection tray. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 99: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the water separator (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 100: Servicing Specific Components

    • When pressed with a finger, the toothed belt must yield no more than 10 mm. 7.5 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 101: Setup

    Only qualified specialists may set up the machine. Wear safety shoes. 8.1 Checking the scope of delivery Important The scope of delivery depends on your specific order. 1. Check that all parts are present before setup. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 102 • Multiple thread tensioning • Compressed air maintenance unit (4) with compressed air gun (5) • Height-adjustable stand (3) • Reel stand (2) • Tools and small parts in accessory pack • Additional equipment (optional) Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 103: Transporting The Machine

    Different stands are provided, depending on the order: • Stand with own rollers (1) • Stand without rollers (2) Fig. 67: Transporting the machine ① ② (1) - Stand foot with rollers (2) - Stand foot without rollers Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 104 1. Loosen the nuts (1) on the stand feet (2). Important Rotate the stand feet (2) downwards so that the stand is supported evenly and firmly on all 4 feet. 2. Tighten the nuts (1) on all 4 stand feet. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 105: Transport Locks

    Risk of musculoskeletal damage from incorrect setting! The operator can sustain musculoskeletal damage if failing to comply with the ergonomic requirements. Adjust the working height to the body height of the person who will operate the machine. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 106: Setting The Working Height For Stands With Rollers

    3. Set the tabletop to the desired working height. Important Pull out or push in the stand tubes evenly on both sides to prevent jamming. 4. Tighten all 8 clamping screws (1). 5. Remove the lifting carriage or forklift. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 107: Setting The Working Height For Stands Without Rollers

    3. Adjust the tabletop level to the desired working height by turning the threaded rods (1). Important Turn the threaded rods (1) evenly at both sides to prevent jamming. 4. Tighten all 4 nuts (2). 5. Remove the lifting carriage or forklift. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 108: Pedal Setup

    8.6 Assembling the reel stand Fig. 72: Assembling the reel stand ① ② ③ ① ④ (1) - Reel stand (3) - Thread reel holder (2) - Thread guide (4) - Nuts Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 109: Electrical Connection

    8.7.1 Checking the rated voltage To check the rated voltage: 1. Check the mains voltage before connecting the machine. 8.7.2 Establishing the electrical connection To establish the electrical connection: 1. Connect the mains plug. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 110: Pneumatic Connection

    (1) - Pressure controller (3) - Connection hose (2) - Pressure gage To assemble the compressed air maintenance unit: 1. Connect the connection hose (3) to the compressed air supply using a hose coupling R 1/4”. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 111: Setting The Operating Pressure

    2. Turn the pressure controller until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure controller (1) down. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 112: Commissioning

    The reference run is necessary in order to obtain a defined starting posi- tion of the transport carriage. Pressing the pedal forwards triggers the different steps of the insertion procedure one after another and then starts the sewing process. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 113: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 114 Decommissioning Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 115: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the applicable national regulations when disposing of these materials. Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 116 Disposal Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 117: Troubleshooting

    Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 118: Messages Of The Software

    9006 Quick-stop button is active. Release the Quick-stop button 9016 Incorrect barcode ID Change the program 9100 The counter has not reached the Tap the OK button. The counter is preset value. reset. Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 119: Error Messages

    • Check the line voltage • Too high line voltage 2155 X-axis stepper motor overload • Feed system not moving freely • Eliminate sluggishness • Obstacle to feed motion • Remove obstacles/adjust the motion Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 120 • Remove obstacles/adjust the motion 2356 Stroke position stepper motor overtemperature • Feed system not moving freely • Eliminate sluggishness • Stepper motor faulty • Replace the stepper motor • Control defective • Replace the control Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 121 • Software update 6554 6651 Internal error • Notify DA Service 6653 6751 6761 6952 Stepper motor driver error • Switch off and on the machine Internal error • Software update • Notify DA Service Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 122 Close the bobbin case retainer 9701 Parallel clamps not lowered • Remove obstacles • Align sensors 9900 Incorrect machine parameters Initialize the data 9901 Incorrect sequences Initialize the data 9902 Incorrect program parameters Initialize the data Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 123: Technical Data

    600 x 500 Number of free seam contours Operating pressure [bar] Air consumption [NL] Length/width/height [mm] 1200/1200/760-900 1760/1200/760- (+ spindle length [mm]) (+120) 910 (+310) Weight (fitted) [kg] Voltage [V] Frequency [Hz] 50/60 Power [W] Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 124 Double lockstitch machine with the following equipment: • Automatic sewing foot and clamp lifting • Stroke position adjustment • Short thread cutter • Needle thread monitoring • Threading device • Programmable needle thread tension Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 125 • Central oil wick lubrication system for machine head and hook Sewing foot lift: • Motorized sewing foot lift Clamp opening: • Pneumatic opening and closing of the clamps Stitch length: • Maximum stitch length: 12.7 mm Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 126 • Special alternating clamps can be used for a width of X to 380 mm. Ergonomics: • Stand height adjustable via screwable feet for working heights of 760 - 910 mm, for standing work • Pedal freely movable within the available cable length Operating Instructions 911-210 - 04.0 - 11/2016...

  • Page 127: Appendix

    Appendix 13 Appendix Fig. 75: Wiring diagram (1) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 128 Appendix Fig. 76: Wiring diagram (2) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 129 Appendix Fig. 77: Wiring diagram (3) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 130 Appendix Fig. 78: Wiring diagram (4) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 131 Appendix Fig. 79: Wiring diagram (5) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 132 Appendix Fig. 80: Wiring diagram (6) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 133 Appendix Fig. 81: Wiring diagram (7) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 134 Appendix Fig. 82: Wiring diagram (8) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 135 Appendix Fig. 83: Wiring diagram (9) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 136 Appendix Fig. 84: Wiring diagram (10) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 137 Appendix Fig. 85: Wiring diagram (11) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 138 Appendix Fig. 86: Wiring diagram (12) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 139 Appendix Fig. 87: Wiring diagram (13) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 140 Appendix Fig. 88: Wiring diagram (14) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 141 Appendix Fig. 89: Wiring diagram (15) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 142 Appendix Fig. 90: Wiring diagram (16) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 143 Appendix Fig. 91: Wiring diagram (17) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 144 Appendix Fig. 92: Wiring diagram (18) & " & & Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 145 Appendix Fig. 93: Wiring diagram (19) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 146 Appendix Fig. 94: Wiring diagram (20) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 147 Appendix Fig. 95: Wiring diagram (21) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 148 Appendix Fig. 96: Wiring diagram (22) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 149 Appendix Fig. 97: Wiring diagram (23) & & & Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 150 Appendix Fig. 98: Wiring diagram (24) # " ! " ! " ! " ! " ! Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 151 Appendix Fig. 99: Wiring diagram (25) Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 152 Appendix Operating Instructions 911-210 - 04.0 - 11/2016...
  • Page 154 DÜRKOPP ADLER AG Potsdamer Straße 190 33719 Bielefeld GERMANY Phone +49 (0) 521 / 925-00 service@duerkopp-adler.com E-mail www.duerkopp-adler.com...

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