Page 1 911 Revolve Operating Instructions...
Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2024...
Page 3 5.6.1 Sewing with a modified thread tension ........49 5.6.2 Sewing with a modified speed ............ 50 Changing the bobbin/managing a thread breaking..... 50 5.7.1 Changing the bobbin ..............51 5.7.2 Bobbin change without a request from the program....51 Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 4 Parts list ..................100 Setup..................101 Checking the scope of delivery..........101 Transporting the machine ............102 Adjusting the working height............. 104 7.3.1 Adjusting the working height for stands with rollers....104 Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 5 Data and characteristic values ..........125 11.2 Requirements for fault-free operation ........126 Appendix ................. 127 12.1 Wiring diagram - remaining thread monitor ......127 12.2 Wiring diagram ................. 128 12.3 Pneumatic diagram..............137 Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 6 Table of Contents Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 7 Proper setting Specifies proper setting. Disturbances Specifies the disturbances that can occur from an incorrect adjustment. Cover Specifies which covers must be disassembled in order to access the components to be set. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 8 Safety ( p. 9). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 9 Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 10 About these instructions Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 11 • Setting up the machine • Performing maintenance work and repairs • Performing work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 12 If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 13 Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 14 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 15 (2) - Reel stand (7) - Compressed air maintenance unit (3) - Quick-stop (8) - Compressed air gun (4) - Tabletop (9) - Main switch (5) - Stand (10) - Control panel Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 16 Improper use can result in electric shock, crushing, cutting and punctures. Follow all instructions provided. CAUTION Non-observance will lead to property damage! Improper use can result in material damage at the machine. Follow all instructions provided. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 17 Machine description 3.3 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 18 Machine description Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 19 Complete the following steps in preparation of sewing before starting to work: • Inserting or changing the needle • Threading the needle thread • Threading or winding the hook thread • Adjusting the thread tension Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 20  The machine performs a reference run. The main menu appears on the display. Switching off the machine To switch off the machine: 1. Turn the main switch (1) to the left into the 0 position. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 21 Fig. 3: Switching on Quick-stop ① (1) - Quick-stop switch To switch on quick-stop: 1. Press the quick-stop switch (1).  All working steps on the machine are immediately stopped. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 22 To change the needle: 1. Press button (1).  The machine is in threading mode. the buttin (1) lights up.  The presser foot lowers. The cover plate (2) can be removed manually. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 23 6. Insert the new needle into the needle bar (2) until it reaches the end stop. Important The groove (3) must face toward the hook. 7. Tighten the screw (4). Changing the presser foot The foot rotates forwards and can be changed. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 24 The button (1) lights up. The sewing foot is lowered. The cover plate (2) can be removed manually. Switching off threading mode To switch off threading mode: 1. Press the button (1) again. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 25 The thread guide must be parallel to the reel stand. 2. Guide the needle thread through the guide (13). 3. Guide the needle thread counterclockwise around the tension (12). 4. Guide the needle thread clockwise around the tension (11). Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 26 10. Thread the needle thread through the needle eye in such a way that the loose thread end faces the hook. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 27 2. Move the needle thread regulator (3): • Lower thread quantity: Push the needle thread regulator (3) upward • Larger thread quantity: Push the needle thread regulator (3) downward 3. Tighten the screw (2). Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 28 Make sure the thread is NOT under tension. 7. Tear off the hook thread. 8. Fit an empty bobbin on the bobbin shaft (5) and turn clockwise until it clicks into place. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 29 1. Remove the sewing material holder (1) (for alternating clamps only). 2. Press the button for threading mode (2).  The machine is in threading mode. The button (2) lights up. The sewing foot is lowered.  The bobbin flap opens automatically. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 30 9. Hold the hook thread in place and close the bobbin case retainer (4). 10. Cut off the surplus thread above the hook cover. 11. Release the threading mode (2) button. 12. Enter a bobbin change in the software ( p. 50). Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 31 ① ② ③ (1) - Identical needle thread and hook thread tension (2) - Hook thread tension higher than needle thread tension (3) - Needle thread tension higher than hook thread tension Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 32 To adjust the hook thread tension: 1. Turn the adjusting wheel (2). • Increase the hook thread tension: Turn the adjusting wheel (2) clockwise • Reduce the hook thread tension: Turn the adjusting wheel (2) counterclockwise Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 33 (1) - Head cover (2) - Transport carriage Fig. 17: Swiveling up the machine head (2) ③ ④ (3) - Locking mechanism (4) - Latch Important The transport carriage (2) must be at the rear. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 34 (2) - Latch To swivel down the machine head: 1. Hold the machine head in the head cover area (1). 2. Release the latch (2). 3. Swivel down the machine head carefully. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 35 Operation Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 36 Operation Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 37 Activating a button/selecting an element: To activate a button or select an element: 1. Press the corresponding button or element with your finger or a touch- screen pen. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 38 (Machine parameters) modify an existing Sequenz (Sequence)  p. 68 program. Nahtprogramm Parameter  p. 61 (Seam program) Konturanpassung  p. 59 (Contour adjustment) Konturtest  p. 58 (Contour test) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 39 Fig. 20: Starting the software (1) ① ② (1) - Button language selection (2) - Button Service Here you can select the user interface language or use Service quickly access the menu. Multitest (Multi test) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 40 (11) is displayed at the right. It also bar contains information on the currently selected step in the various menus. • Main window (3) The contour to be sewn is displayed here. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 41 The current sewing parameters are displayed below the repair mode button: • - Seam pattern size • - Sewing speed • - Thread tension • - Stitch length • - Number of stitches / hook thread consumed Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 42 The password can be changed via the menu ( p. 79). Extras You can delete incorrect entries via the DEL button. 2. Press the OK button.  The previously selected menu item opens. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 43 (2) - Dark background: Activated element • The currently activated or selected element is highlighted with a dark background (2) • Buttons that are not used in the current context are grayed out (1) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 44 Selection with radio buttons Fig. 26: Selection with radio buttons ① (1) - Radio buttons: Selected element With round radio buttons only one of the displayed options can be selected. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 45 Square check boxes allow for the selection of multiple entries. To select options using check boxes: 1. Press the desired check box.  The selected entries (1) are marked with a cross. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 46 • . : Seam sequences only seq911 • : Seam programs and seam sequences All Files 3. Press the Öffnen (Open) button.  The list is updated according to the selected filter. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 47 1. Press the DEL (4) button. Adopting the entered text To adopt the entered text: 1. Press the OK ( ) (3) button.  The entered text is adopted, and the text entry window is closed. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 48 To delete a value: 1. Press the DEL button. Adopting a value To adopt a value: 1. Press the OK button.  The entered value is adopted, and the numeric entry window is closed. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 49 (2) - Zoom switched on To switch zoom on and off: 1. Press the menu items > Extras Zoom ein/aus (Zoom on / off)  The display switches to the respective mode. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 50 2. Press the desired file. 3. Press the Öffnen (Open) button.  The seam program/seam sequence is opened on the start screen. 4. Press the pedal forwards.  The seam program is sewn. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 51 Fig. 34: Sewing with a modified thread tension 2. Enter the desired value. 3. Press the OK button.  The value is adopted and used for all seams until the machine is switched off. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 52 The machine automatically detects when the hook thread has been used up and a new bobbin needs to be inserted. In this case, or if thread breaking occurs, the Fadenriss behandeln window is automatically displayed. (Manage Thread Breaking) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 53 5.7.3 Updating the bobbin capacity To update the bobbin capacity: 1. Press the button Spulenwechsel (Bobbin Change) the start screen.  The counter for the bobbin capacity begins anew with a full bobbin. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 54 4. Press the Weiternähen (Continue sewing) button.  The program jumps back to the start screen and sewing of the seam continues from the selected point. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 55 3. Press the pedal backwards.  The machine performs a reference run. 4. Press the pedal forwards.  The machine moves to the loading position, and you can start a new seam. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 56 ( p. 78). To reset the counter: 1. Press the button Zähler-Reset (Reset Counter) on the start screen.  The counter is reset to the value defined in the machine parameters. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 57 Every press of the pedal moves the cursor (2) by 0.1 in the direction of the selected axis (X or Y) Entering coordinates directly via the cursor position (1) X -150 to X 230 Y 100 to Y -100 Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 58 5. Press the desired parameter.  The window for entering the parameter value opens. 6. Enter the desired value for the parameter ( p. 46). Sewing parameters for Teach-In Button Meaning Speed Stitch length Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 59 1. Begin every new seam path by selecting the type of line ( p. 56). Deleting a seam path 1. Press the Löschen (Delete) button.  The last section of the seam path is deleted. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 60 To perform a contour test: 1. Press the menu items > Bearbeiten (Edit) Nahtprogramm > (Seam program) Konturtest (Contour test)  The window appears. Konturtest (Contour test) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 61 To change the contour of a seam program: 1. Press the menu items > Bearbeiten (Edit) Nahtprogramm > (Seam program) Konturanpassung (Contour adjustment)  The contour adjustment window appears: Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 62 4. Use the arrow buttons to move the stitching point to the new position (4).  The modified seam path is displayed in green. 5. Press the Weiter (Next) button.  The window for selecting the technology operations opens. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 63 You can change the general settings that apply to the entire seam program. To change the seam program parameters: 1. Press the menu items > Bearbeiten (Edit) Nahtprogramm > (Seam program) Parameter (Parameters)  The window for selecting the program parameter group appears: Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 64  The individual parameters of this group are displayed. 3. Press the desired parameter.  The window for modifying the parameter value opens. 4. Set the parameter to the desired value ( p. 46). Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 65 The travel speeds are adjusted. Clamp ID code Barcode (ID code) of max. 10 characters for performing a safety check before the start of sewing (the barcode scanner additional equipment must be activated) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 66 The rotary head movement only takes place on the basis of the technology points (TP's). • Mode 6 Tangential sewing off. The rotation of the rotary head is deactivated. PP2 - Load mode Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 67 Loading position X The value range varies depending on the subclass and sewing field size. Loading position Y The value range varies depending on the subclass and sewing field size. PP3 - Deposit mode Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 68 Removal position X The value range varies depending on the subclass and sewing field size. Removal position Y The value range varies depending on the subclass and sewing field size. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 69 Correction of the calculated values. PP7 - Move Symbol Meaning X move (min. = -5.0… max. = 5.0; Def. = 0.0 mm) Y move (min. = -5.0… max. = 5.0; Def. = 0.0 mm) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 70 Selecting seam programs To select seam programs: 1. Press the menu items > > Datei (File) Neu (New) Sequenz (Sequence)  The window for selecting the seam program appears. Fig. 46: Selecting seam programs Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 71 > (File) Öffnen (Open)  The seam sequence opens on the start screen. 2. Press the menu items > Bearbeiten (Edit) Sequenz (Sequence)  The window for editing the seam sequence appears. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 72 Dateifilter (File Filter) more manageable ( p. 44). 2. Press the desired element. 3. Press the Speichern unter (Save As) button.  The window for entering the new name is opened. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 73 Information You can use the to make the list Dateifilter (File Filter) more manageable ( p. 44). 3. Press the desired file.  The selected file is highlighted with a dark background. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 74 ( p. 44). 2. Press the desired file.  The selected file is highlighted with a dark background. 3. Press the Löschen (Delete) button.  The selected file is deleted. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 75 MP3 - Needle thread monitor Behavior after thread breaking MP4 - Thread cutting Speed, position and tension MP5 - Thread clamping Starting angle MP6 - Counters Settings for program and bobbin counters Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 76 • Alternating clamp: Removable clamp • Special clamp: Special clamp Clamp limitation • Preset limitation (Def.): No additional structures are taken into account • Special limitation: Individual limits are taken into account Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 77 (1) - Display - remaining thread monitor: (2) - Display - bobbin counter: Remaining thread monitor active: Bobbin counter active: Number black R shown Bobbin counter inactive: Number Remaining thread monitor inactive: grayed-out R hidden Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 78 • Not activated: The needle thread monitor is ignored Reversing path after thread breaking (min. = 0 .. max. 20; Def. 5 stitches) Number of stitches to be taken into account when reversing after a thread breaking Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 79 (min. = 0° .. max. 359°; Def. 340°) Starting angle for opening the thread clamp during the first stitch. If the closing and opening angles are the same then the thread clamp is not activated Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 80 (1) - Display - remaining thread monitor: (2) - Display - bobbin counter: Remaining thread monitor active: Bobbin counter active: Number black R shown Bobbin counter inactive: Remaining thread monitor inactive: Number grayed-out R hidden Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 81  The window for entering the new password appears. 4. Enter the new password ( p. 40). Important The password must not have more than 5 digits. 5. Confirm the new password with OK. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 82 Datum (Date) und (and) Uhrzeit (Time)  The data entry window for date and time is displayed. 2. Enter the date and/or time. 3. Confirm with OK.  The entered values are adopted. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 83  An empty window is opened. 3. Use your finger to press various different points or draw lines.  When the touchscreen is functioning correctly all touched points of the screen are marked. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 84 Important The instructions only provide an overview of the test possibilities. The tests may only be performed by qualified specialists that have re- ceived training from Dürkopp Adler. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 85 (switchover) element. Input elements Meaning Lower right clamp Lower left clamp Needle thread monitor active Hook cover closed Machine head latch closed Pedal forwards Pedal backwards Pressure switch Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 86 To adjust the stroke position: 1. In the menu item > > Extras Service Multitest (Multi press the test) Hublage einstellen (Set stroke option. position)  The following options are displayed: Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 87 1. In the menu item > > Extras Service Multitest (Multi press the test) Nähmotor testen (Test sewing option. motor)  The sewing motor test screen is displayed: Fig. 56: Testing the sewing motor Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 88 To call up log displays and error lists: 1. Press the menu items > > Extras Service System- Information (System Information)  The selection screen for system information appears. Fig. 57: Calling up log displays and error lists Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 89 To initialize the control and perform updates: 1. Press the menu items > > Extras Service Initialisierung (Initialization) and Update  The screen for initialization and update appears. Fig. 58: Initializing the control and performing updates Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 90 You can obtain a suitable USB key from Dürkopp Adler. To perform an update of the control: 1. Switch off the machine. 2. Insert the USB key into the USB port (1) on the control panel. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 91 • Software version • Date of creation of this software version 5.15 DACCAD professional You can use the DACCAD professional program to create seam programs on a PC ( Operating Instructions DACCAD professional). Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 92 Programming Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 93  Lubricating the hook  Servicing the pneumatic system Adjusting the operating pressure  Draining the water condensation  Cleaning the filter element  Servicing specific components Checking the toothed belt  Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 94 Fig. 60: Cleaning the machine ④ ① ② ③ (1) - Area around the needle (3) - Area under the throat plate (2) - Hook (4) - Knife on the winder Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 95 If very fluffy sewing material is being sewn, the motor fan mesh must be cleaned more frequently. Fig. 61: Cleaning the motor fan mesh To clean the motor fan mesh: 1. Remove any sewing dust and thread residues using a compressed air gun. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 96 • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers: Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 97 1. Check the oil level indicator every day. 2. If the oil level is below the minimum level marking (3): Top off oil through the refill opening (1) but no higher than the maximum level marking (2). Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 98 • less oil: turn clockwise Important The released amount of oil does not change until the operating time has run a few minutes. Sew for several minutes before you check the setting again. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 99 2. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure regulator (1) down. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 100 3. Loosen the drain screw (3) completely. 4. Allow the water-oil mixture to drain into the vessel. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 101 6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the collection tray (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 102 When pressed with a finger, the toothed belt must yield no more than 10 mm. 6.5 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 103 Only qualified specialists may set up the machine. Wear safety shoes. 7.1 Checking the scope of delivery The scope of delivery depends on your specific order. Check that the scope of delivery is correct after taking delivery. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 104 (height adjustment all the way down). Different stands are provided, depending on the order: • Stand with rollers • Stand without rollers Stands without rollers must be transported with a lifting carriage or stacker. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 105 4 stand feet (2). 7. Tighten the nuts (1). To transport a machine without rollers: 1. Load the machine onto a lifting carriage or stacker. 2. Move the machine to the desired setup location. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 106 To adjust the working height for stands with rollers: 1. Support the unit with a lifting carriage or stacker. 2. Loosen the screws (1) on the table legs. 3. Adjust the tabletop to the desired working height. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 107 3. Adjust the tabletop level to the desired working height by turning the threaded rods (1). Important Turn the threaded rods (1) evenly at both sides to prevent jamming. 4. Tighten the nuts (2). 5. Remove the lifting carriage or stacker. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 108 1. Position the pedal (1) in front of the machine so that pedal and machine can be comfortably operated. Information A pedal permanently attached to the frame is available as an option. Fig. 71: Adjusting the pedal (2) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 109 2. Assemble the reel stand (1) to the tabletop using the nuts (2). 3. Assemble the thread reel holder (3) and the thread guide (4) onto the reel stand in such a way that they are located precisely above one another. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 110 1. Loosen the 4 screws (1). Fig. 74: Assembling the rear machine cover (2) ① ② (1) - Screws (2) - Cover 2. Slide the cover (2) onto the screws (1) as far as it will go. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 111 7.7.1 Checking the rated voltage To check the rated voltage: 1. Check the mains voltage before connecting the machine. 7.7.2 Establishing the electrical connection To establish the electrical connection: 1. Connect the power plug. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 112 Fig. 76: Assembling the compressed air maintenance unit ① (1) - Connection hose To assemble the compressed air maintenance unit: 1. Connect the connection hose (2) to the compressed air supply using a hose coupling R 1/4”. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 113 2. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure regulator (1) down. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 114 The reference run is necessary in order to obtain a defined starting position of the transport carriage. Pressing the pedal forwards triggers the different steps of the insertion procedure one after another and then starts the sewing process. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 115 5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 116 Decommissioning Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 117 When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 118 Disposal Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 119 • Sewing motor defective • Control defective 1056 Sewing motor overtemperature • Sewing motor not moving freely • Eliminate seizing • Sewing motor defective • Replace sewing motor • Control defective • Replace control Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 120 • Replace the encoder 2252 Y-axis stepper motor excess current • Replace the stepper motor • Replace control 2253 Y-axis stepper motor overvoltage • Mains voltage too high • Check mains voltage Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 121 • Clean ventilation grille • Ventilation grille dirty • Check ventilation openings 3109 Threading mode is switched on Switch off threading mode 3121 Compressed air is missing, not Turn up air pressure and stabilize sufficient Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 122 • Switch off and on the machine • Internal error • Software update 8154 • Notify DA Service 8252 ADSP Boot/Xilinx Boot/ Boot error • Switch off and on the machine 8257 Disturbance 8258 8256 8254 Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 123 9701 Parallel clamps not lowered • Remove obstacles • Align sensors 9900 Incorrect machine parameters Initialize the data 9901 Incorrect sequences Initialize the data 9902 Incorrect program parameters Initialize the data Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 124 Check the assembly of the reel assembled incorrectly stand Thread tensions are too Check thread tensions tight Throat plate, hook or Have parts reworked by qualified spread have been specialists damaged by the needle Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 125 Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is Use recommended needle unsuitable for the sewing thickness material or the thread Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 126 Troubleshooting Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 127 Operating pressure [bar] Air consumption [NL/min] Length, Width, Height [mm] 1760 x 1360 x 1770 x 1725 x (without height adjustment) 760-910 760-910 (L+310 mm Y (L+310 mm Y Spindle cover) Spindle cover) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 128 (depending on the weight distribution and rigidity of the clamp, a speed reduction may be necessary) 11.2 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4]. Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 129 Appendix 12 Appendix 12.1 Wiring diagram - remaining thread monitor Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 130 Appendix 12.2 Wiring diagram Abb. 78: Wiring diagram (1) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 131 Appendix Abb. 79: Wiring diagram (2) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 132 Appendix Abb. 80: Wiring diagram (3) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 133 Appendix Abb. 81: Wiring diagram (4) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 134 Appendix Abb. 82: Wiring diagram (5) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 135 Appendix Abb. 83: Wiring diagram (6) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 136 Appendix Abb. 84: Wiring diagram (7) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 137 Appendix Abb. 85: Wiring diagram (8) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 138 Appendix Abb. 86: Wiring diagram (9) Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 139 Appendix 12.3 Pneumatic diagram Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 140 Appendix Operating Instructions 911 Revolve - 00.0 - 10/2024...
Page 142 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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