DURKOPP ADLER 911-211-10 Operating Instructions Manual
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DURKOPP ADLER 911-211-10 Operating Instructions Manual

DURKOPP ADLER 911-211-10 Operating Instructions Manual

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911-211-10
Operating Instructions

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Summary of Contents for DURKOPP ADLER 911-211-10

  • Page 1 911-211-10 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler AG. Copyright © Dürkopp Adler AG 2020...

  • Page 3: Table Of Contents

    5.6.2 Sewing with a modified speed ............ 48 Changing the bobbin/managing a thread breaking..... 48 5.7.1 Changing the bobbin ..............49 5.7.2 Bobbin change without a request from the program....49 5.7.3 Updating the bobbin capacity ............. 49 Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 4 Servicing specific components ........... 96 Parts list ..................96 Setup..................97 Checking the scope of delivery........... 97 Transporting the machine ............98 Adjusting the working height............99 Pedal setup................. 99 Assembling the reel stand ............100 Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 5 10.2 Messages of the software............112 10.3 Errors in sewing process ............117 Technical data................. 119 11.1 Data and characteristic values ..........119 11.2 Requirements for fault-free operation ........120 Appendix ................. 121 Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 6 Table of Contents Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 7: About These Instructions

    Proper setting Specifies proper setting. Disturbances Specifies the disturbances that can occur from an incorrect adjustment. Cover Specifies which covers must be disassembled in order to access the components to be set. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 8 Safety ( p. 9). If no other clear location information is used in a figure, indications of right Location information or left are always from the user's point of view. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 9: Other Documents

    Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered. This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 10 About these instructions Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 11: Safety

    • Setting up the machine • Performing maintenance work and repairs • Performing work on electrical equipment Only authorized persons may work on the machine and must first have understood these instructions. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 12: Signal Words And Symbols Used In Warnings

    If ignored, environmental damage can result NOTICE (without hazard symbol) If ignored, property damage can result The following symbols indicate the type of danger to personnel: Symbols Symbol Type of danger General Electric shock Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 13 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 14 NOTICE Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in property damage if ignored. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 15: Machine Description

    The needle thicknesses permissible for the machine are listed in the Technical data ( p. 119) chapter. The seam must be completed with a thread that satisfies the requirements of the specific application at hand. The machine is intended for industrial use. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 16: Declaration Of Conformity

    Follow all instructions provided. 3.3 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 17: Operation

    2. Press the pedal back.  The main menu appears on the display. Switching off the machine To switch off the machine: 1. Turn the main switch (1) to the left into the 0 position. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 18: Switching On Quick-Stop

    Fig. 3: Switching on Quick-stop ① (1) - Quick-stop switch To switch on Quick-stop: 1. Turn the Quick-stop switch (1) to release it.  All working steps on the machine are immediately stopped. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 19: Changing The Needle

    1. Push the hand crank (1) down and rotate it to the left until the needle bar (6) reaches the highest position. 2. Loosen threaded pin (4) (threaded pins (4) and (5) for long needles). 3. Pull the needle downwards out of the needle bar (6). Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 20 5. Insert the short needle into the needle bar (6) until it reaches the end stop. 6. Tighten the threaded pin (4). Order After switching to a different needle thickness, adjust the distance between hook and needle ( Service Instructions). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 21: Switching On Threading Mode

    The carriage moves to the bobbin change position. The sewing feet are lowered. The hook cover (2) is opened and lit. Switching off threading mode To switch off threading mode: 1. Press the button (1) again. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 22: Threading The Needle Thread

    (5) - Needle thread monitor (14) - Tension (6) - Needle thread clamp (optional) (15) - Tension (7) - Guide (16) - Guide (8) - Guide (17) - Hose guide (9) - Needle eye Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 23 (6). 11. Feed the needle thread through guides (7) and (8). 12. Thread the needle thread through the needle eye (9) in such a way that the loose thread end faces the hook. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 24 In this case, we recommend that you increase the wrap angle relative to the thread tension. Insert the needle thread as shown below. Fig. 7: Threading the needle thread (2) Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 25 (18) - Button for suction device (19) - Suction opening 13. For machines with a thread burner: Position the thread in the suction opening (19). 14. Press the button for the suction device (18). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 26: Adjusting The Needle Thread Regulator

    2. Move the needle thread regulator (2): • Lower thread quantity: Slide the needle thread regulator (2) to the right • Larger thread quantity: Slide the needle thread regulator (2) to the left 3. Tighten the screw (1). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 27: Winding The Hook Thread

    6. Feed the hook thread to the winder and clamp it behind the knife (6). Make sure the thread is NOT under tension. 7. Tear off the hook thread. 8. Fit an empty bobbin on the bobbin shaft (5) and turn clockwise until it clicks into place. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 28: Changing The Bobbin

     The machine is in threading mode. The button (2) lights up. The carriage moves to the bobbin change position. The sewing feet are lowered. The hook cover (3) is opened and lit. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 29 10. Cut off the hook thread at the left edge of the closed bobbin flap. 11. Release the threading mode (2) button.  The hook cover (3) swivels back to the original position. 12. Enter a bobbin change in the software ( p. 48). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 30: Thread Tension

    (1) - Needle thread and hook thread tension set to the optimum tension (2) - Hook thread tension higher than needle thread tension (3) - Needle thread tension higher than hook thread tension Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 31 To adjust the hook thread tension: 1. Turn the adjusting wheel (2). • Increase the hook thread tension: Turn the adjusting wheel (2) clockwise • Reduce the hook thread tension: Turn the adjusting wheel (2) counterclockwise Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 32: Swiveling The Machine Head Up And Down

    1. Release the locking lever (4) under the tabletop. 2. Lift the machine head in the head cover area (1) and swivel up carefully.  The latch (2) latches into place. The space under the stand is now accessible. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 33: Swiveling Down The Machine Head

    To swivel down the machine head: 1. Hold the machine head in the head cover area (1). 2. Release the latch (2). 3. Swivel down the machine head carefully. 4. Latch the locking lever (3) under the tabletop. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 34 Operation Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 35: Programming

    Activating a button/selecting an element: To activate a button or select an element: 1. Press the corresponding button or element with your finger or a touchscreen pen. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 36: Structure Of The Software

    Define general settings Machine parameters for all programs or  p. 64 Sequence modify an existing  p. 59 Seam program Parameter program.  p. 57 Contour adjustment  p. 56 Testing Contour Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 37: Starting The Software

    Fig. 18: Starting the software (1) ① ② (1) - Button language selection (2) - Button Service Service Here you can select the user interface language or use Multi test quickly access the menu. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 38 (9) is displayed at the right. It also bar contains information on the currently selected step in the various menus. • Main window (2) The contour to be sewn is displayed here. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 39 The current sewing parameters are displayed below the repair mode button: • - Seam pattern size • - Sewing speed • - Thread tension • - Stitch length • - Number of stitches / hook thread consumed Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 40: General Operation Of The Software

    Extras The password can be changed via the menu ( p. 75). You can delete incorrect entries via the DEL button. 2. Press the OK button.  The previously selected menu item opens. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 41: Closing Windows

    (2) - Dark background: Activated element • The currently activated or selected element is highlighted with a dark background (2) • Buttons that are not used in the current context are grayed out (1) Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 42: Scrolling The Display

    Selection with radio buttons Fig. 24: Selection with radio buttons ① (1) - Radio buttons: Selected element With round radio buttons only one of the displayed options can be selected. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 43 (1) - Check box: Selected elements Square check boxes allow for the selection of multiple entries. To select options using check boxes: 1. Press the desired check box.  The selected entries (1) are marked with a cross. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 44: Using File Filters

    : Seam programs only seq911 • . : Seam sequences only All Files • : Seam programs and seam sequences 3. Press the Open button.  The list is updated according to the selected filter. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 45: Entering Text

    1. Press the DEL (4) button. Adopting the entered text To adopt the entered text: 1. Press the OK ( ) (3) button.  The entered text is adopted, and the text entry window is closed. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 46: Entering Parameter Values

    To delete a value: 1. Press the DEL button. Adopting a value To adopt a value: 1. Press the OK button.  The entered value is adopted, and the numeric entry window is closed. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 47: Switching The Full-Screen Display On And Off

    (1) - Zoom switched off (2) - Zoom switched on To switch zoom on and off: Extras Zoom on/off 1. Press the menu items >  The display switches to the respective mode. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 48: Opening A Seam Program Or Seam Sequence For Sewing

    Fig. 31: Opening a seam program or seam sequence for sewing 2. Press the desired file. 3. Press the Open button.  The seam program/seam sequence is opened on the start screen. 4. Press the pedal forwards.  The seam program is sewn. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 49: Briefly Sewing With Modified Values

    Fig. 32: Sewing with a modified thread tension 2. Enter the desired value. 3. Press the OK button.  The value is adopted and used for all seams until the machine is switched off. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 50: Sewing With A Modified Speed

    The machine automatically detects when the hook thread has been used up and a new bobbin needs to be inserted. Fix thread breakage In this case, or if thread breaking occurs, the window is automatically displayed. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 51: Changing The Bobbin

    5.7.3 Updating the bobbin capacity To update the bobbin capacity: 1. Press the button Bobbin change on the start screen.  The counter for the bobbin capacity begins anew with a full bobbin. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 52: Continuing A Seam After An Error

    4. Press the Continue sewing button.  The program jumps back to the start screen and sewing of the seam continues from the selected point. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 53: Continuing A Seam After Thread Breaking

    2. Remove the transfer plate. 3. Press the pedal backwards.  The machine performs a reference run. 4. Press the pedal forwards.  The machine moves to the loading position, and you can start a new seam. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 54: Resetting The Counter

    ( p. 52). To reset the counter: 1. Press the button Reset counter on the start screen.  The counter is reset to the value defined in the machine parameters. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 55: Seam Programs And Seam Sequences

    Every press of the pedal moves the cursor (2) by 0.1 in the direction of the selected axis (X or Y) Entering coordinates directly via the cursor position (1) X -150 to X 230 Y 100 to Y -100 Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 56 5. Press the desired parameter.  The window for entering the parameter value opens. 6. Enter the desired value for the parameter ( p. 44). Sewing parameters for Teach-In Button Meaning Speed Stitch length Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 57  The last section of the seam path is deleted. Saving a seam program After you have defined all the seam paths, you can save the seam program and specify a name for the program. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 58: Performing A Contour Test

    To perform a contour test: 1. Press the menu items Edit > Seam program > Testing Contour  The Testing Contour window appears. Fig. 39: Performing a contour test Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 59: Editing A Seam Program

    1. Press the menu items > > adjustment  The contour adjustment window appears: Fig. 40: Changing the contour of a seam program (1) ① ② (1) - Cursor (2) - Scale: First to last stitch Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 60  The modified seam path is displayed in green. 5. Press the Next button.  The window for selecting the technology operations opens. Fig. 42: Changing the contour of a seam program (3) Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 61  The individual parameters of this group are displayed. 3. Press the desired parameter.  The window for modifying the parameter value opens. 4. Set the parameter to the desired value ( p. 44). Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 62 The travel speeds are adjusted. Clamp ID code Barcode (ID code) of max. 10 characters for performing a safety check before the start of sewing (the barcode scanner additional equipment must be activated) Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 63 The clamp remains closed in the loading position. Pressing the pedal again starts the sewing of the seam. Loading position (On / Off) With the loading position activated the clamps move to the desired position for convenient insertion of the sewing material. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 64 Removal position X The value range varies depending on the subclass and sewing field size. Removal position Y The value range varies depending on the subclass and sewing field size. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 65 Correction of the calculated values. PP7 - Move Symbol Meaning X move (min. = -5.0… max. = 5.0; Def. = 0.0 mm) Y move (min. = -5.0… max. = 5.0; Def. = 0.0 mm) Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 66: Creating A New Seam Sequence

    You can create up to 20 seam sequences in total. Selecting seam programs To select seam programs: File Sequence 1. Press the menu items > >  The window for selecting the seam program appears. Fig. 44: Selecting seam programs Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 67: Editing A Seam Sequence

    1. Open the seam program you wish to modify via the menu items File > Open  The seam sequence opens on the start screen. Edit Sequence 2. Press the menu items >  The window for editing the seam sequence appears. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 68: Saving A Seam Program Or Seam Sequence Under A Different Name

    You can use the to make the list more manageable ( p. 42). 2. Press the desired element. 3. Press the Save As button.  The window for entering the new name is opened. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 69: Copying A Seam Program Or Seam Sequence

    The files present at this location are listed in a selection window (2). Information File Filter You can use the to make the list more manageable ( p. 42). 3. Press the desired file.  The selected file is highlighted with a dark background. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 70: Deleting A Seam Program Or Seam Sequence

    ( p. 42). 2. Press the desired file.  The selected file is highlighted with a dark background. 3. Press the Delete button.  The selected file is deleted. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 71: Editing Machine Parameters

    Limit values for speeds and positions MP3 - Needle thread monitor Behavior after thread breaking MP4 - Thread cutting Speed, position and tension MP5 - Thread clamping Starting angle MP6 - Counters Settings for program and bobbin counters Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 72 • Double clamp: Two-piece parallel clamp with angle mount • Alternating clamp: Removable clamp • Special clamp: Special clamp Clamp limitation • Preset limitation (Def.): No additional structures are taken into account • Special limitation: Individual limits are taken into account Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 73 (1) - Display - remaining thread monitor: (2) - Display - bobbin counter: Remaining thread monitor active: Bobbin counter active: Number black R shown Bobbin counter inactive: Number Remaining thread monitor inactive: grayed-out R hidden Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 74 • Not activated: The needle thread monitor is ignored Reversing path after thread breaking (min. = 0 .. max. 20; Def. 5 stitches) Number of stitches to be taken into account when reversing after a thread breaking Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 75 (min. = 0° .. max. 359°; Def. 340°) Starting angle for opening the thread clamp during the first stitch. If the closing and opening angles are the same then the thread clamp is not activated Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 76 (1) - Display - remaining thread monitor: (2) - Display - bobbin counter: Remaining thread monitor active: Bobbin counter active: Number black R shown Bobbin counter inactive: Number Remaining thread monitor inactive: grayed-out R hidden Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 77: Checking And Changing The Technical Settings

     The window for entering the new password appears. 4. Enter the new password ( p. 38). Important The password must not have more than 5 digits. 5. Confirm the new password with OK. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 78: Changing The Language

    Date and time the option  The data entry window for date and time is displayed. 2. Enter the date and/or time. 3. Confirm with OK.  The entered values are adopted. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 79: Setting The Brightness

     An empty window is opened. 3. Use your finger to press various different points or draw lines.  When the touchscreen is functioning correctly all touched points of the screen are marked. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 80: Testing The Functions Of The Machine

    To test inputs and outputs: Extras Service Multi test 1. In the menu item > > press the Test inputs / outputs option.  The IO Test Page window is displayed. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 81 Lower left clamp Needle thread monitor active Hook cover closed Machine head latch closed Pedal forwards Pedal backwards Pressure switch Quick-stop S100 Sewing motor reference S101 X-axis reference S102 Y-axis reference S103 Z-axis reference Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 82: Adjusting The Stroke Position

    To adjust the stroke position: Extras Service Multi test 1. In the menu item > > press the Set stroke position option.  The following options are displayed: Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 83: Testing The Sewing Motor

    To test the sewing motor: 1. In the menu item Extras > Service > Multi test press Test sewing motor option.  The sewing motor test screen is displayed: Fig. 54: Testing the sewing motor Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 84: Calling Up Log Displays And Error Lists

    To call up log displays and error lists: 1. Press the menu items Extras > Service > System information  The selection screen for system information appears. Fig. 55: Calling up log displays and error lists Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 85: Initializing The Control And Performing Updates

    To initialize the control and perform updates: 1. Press the menu items Extras > Service > Initialization and Update  The screen for initialization and update appears. Fig. 56: Initializing the control and performing updates Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 86: Initializing The Control

    You can obtain a suitable USB key from Dürkopp Adler. To perform an update of the control: 1. Switch off the machine. 2. Insert the USB key into the USB port (1) on the control panel. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 87: Daccad Professional

    • Software version • Date of creation of this software version 5.15 DACCAD professional You can use the DACCAD professional program to create seam programs on a PC ( Operating Instructions DACCAD professional). Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 88 Programming Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 89: Maintenance

    Lubricating the machine head  Lubricating the hook Servicing the pneumatic system  Adjusting the operating pressure  Draining the water condensation  Cleaning the filter element Servicing specific components  Checking the toothed belt Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 90: Cleaning

    Fig. 58: Cleaning the machine ④ ① ② ③ (1) - Area around the needle (3) - Area under the throat plate (2) - Hook (4) - Knife on the winder Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 91: Cleaning The Motor Fan Mesh

    If very fluffy sewing material is being sewn, the motor fan mesh must be cleaned more frequently. Fig. 59: Cleaning the motor fan mesh To clean the motor fan mesh: 1. Remove any sewing dust and thread residues using a compressed air gun. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 92: Lubricating

    • Flash point: 150 °C You can order the lubricating oil from our sales offices using the following part numbers: Container Part no. 250 ml 9047 000011 9047 000012 9047 000013 9047 000014 Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 93: Lubricating The Machine Head

    1. Check the oil level indicator every day. 2. If the oil level is below the minimum level marking (3): Top off oil through the refill opening (1) but no higher than the maximum level marking (2). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 94: Lubricating The Hook

    • less oil: turn clockwise Important The released amount of oil does not change until the operating time has run a few minutes. Sew for several minutes before you check the setting again. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 95: Servicing The Pneumatic System

    2. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure regulator (1) down. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 96: Draining The Water-Oil Mixture

    2. Place the vessel under the drain screw (3). 3. Loosen the drain screw (3) completely. 4. Allow the water-oil mixture to drain into the vessel. 5. Tighten the drain screw (3). 6. Connect the machine to the compressed air supply. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 97: Cleaning The Filter Element

    6. Wash out the filter tray using benzine. 7. Tighten the filter element (1). 8. Tighten the collection tray (2). 9. Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 98: Servicing Specific Components

    When pressed with a finger, the toothed belt must yield no more than 10 mm. 6.5 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 99: Setup

    Only qualified specialists may set up the machine. Wear safety shoes. 7.1 Checking the scope of delivery The scope of delivery depends on your specific order. Check that the scope of delivery is correct after taking delivery. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 100: Transporting The Machine

    (height adjustment all the way down). Fig. 65: Transporting the machine ① (1) - Lock To transport a machine: 1. Disengage the lock (1). 2. Roll the machine to the desired setup location. 3. Engage the lock (1). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 101: Adjusting The Working Height

    2. Push the height adjustment switch (1) down.  The tabletop is lowered. 7.4 Pedal setup The pedal can be freely positioned in front of the machine as far as the cable allows. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 102: Assembling The Reel Stand

    2. Assemble the reel stand (1) to the tabletop using the nuts (2). 3. Assemble the thread reel holder (3) and the thread guide (4) onto the reel stand in such a way that they are located precisely above one another. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 103 (1) - Reel stand (9) - Nut (8) - Screw (10) - Hose guide 7. Attach the holder of the hose guide (10) to the reel stand (1) using the screw (8) and the nut (9). Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 104: Electrical Connection

    7.6.1 Checking the rated voltage To check the rated voltage: 1. Check the mains voltage before connecting the machine. 7.6.2 Establishing the electrical connection To establish the electrical connection: 1. Connect the power plug. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 105: Pneumatic Connection

    Fig. 71: Assembling the compressed air maintenance unit ① (1) - Connection hose To assemble the compressed air maintenance unit: 1. Connect the connection hose (1) to the compressed air supply using a hose coupling R 1/4”. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 106: Adjusting The Operating Pressure

    2. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise 3. Push the pressure regulator (1) down. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 107: Performing A Test Run

     The machine moves to the loading position for the material to be sewn. 7. Load / insert the material or clamp. 8. Press the pedal forwards. 9. The sewing procedure is started. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 108 Setup Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 109: Decommissioning

    5. Cover the control panel to protect it from soiling. 6. Cover the control to protect it from soiling. 7. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 110 Decommissioning Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 111: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 112 Disposal Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 113: Troubleshooting

    Contact for repairs and issues with the machine: Dürkopp Adler AG Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 114: Messages Of The Software

    • Replace stepper motor • Encoder defective 2152 X-axis stepper motor excess current • Replace stepper motor • Replace control 2153 X-axis stepper motor overvoltage • Check mains voltage • Mains voltage too high Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 115 • Replace encoder • Encoder defective 2352 Stroke position stepper motor excess • Replace stepper motor current • Replace control 2353 Stroke position stepper motor overvoltage • Mains voltage too high • Check mains voltage Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 116 • Switch off and on the machine 3722 • Software update • Notify DA Service 4201 Internal CF card defective • Switch off and on the machine • Retrofit/replace control 5301 Program cannot be sewn Copy program to DAC Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 117 Waiting for a DAC reset. Wait until the restart has been performed (Duration: several seconds). 8411 DAC program check is active. Wait until the test has been performed (Duration: several seconds). 8414 DAC update succeeded. Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 118 9701 Parallel clamps not lowered • Remove obstacles • Align sensors 9900 Incorrect machine parameters Initialize the data 9901 Incorrect sequences Initialize the data 9902 Incorrect program parameters Initialize the data Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 119: Errors In Sewing Process

    Check the assembly of the reel assembled incorrectly stand Thread tensions are too Check thread tensions tight Throat plate, hook or Have parts reworked by qualified spread have been specialists damaged by the needle Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 120 Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is Use recommended needle unsuitable for the sewing thickness material or the thread Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 121: Technical Data

    Sewing field size [mm] 200 x 100 300 x 200 Number of free seam contours Mains voltage Mains frequency [Hz] 50/60 Operating pressure [bar] Length [mm] 1200 Width [mm] 1100 1200 Weight [kg] Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 122: Requirements For Fault-Free Operation

    Technical data 11.2 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4]. Operating Instructions 911-211-10 - 00.0 - 10/2020...

  • Page 123: Appendix

    Appendix 12 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 124 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 125 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 126 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 127 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 128 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 129 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 130 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 131 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 132 Appendix Operating Instructions 911-211-10 - 00.0 - 10/2020...
  • Page 134 DÜRKOPP ADLER AG Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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