Toyota Tercel 1985 Repair Manual page 542

RA.34
REAR AXLE AND SUSPENSION - Differential (4WD)
(c) Using a pin punch and hammer, drive out the straight
pin foward the ring gear installation surface.
(d) Remove the pinion shaft, pinion gerars, side gears
and thrust washers.
te) Install the side gears, thrust washers, pinion gears
and shaft.
(f)
Check the side gear backlash. (See page RA-33)
Standard backlash: O.O2 - 0.15 mm
(0.0008 - O.OO59 in.)
(g) lf the backlash is not within specification, use thrust
washer of a different thickness.
Thrust washer thickness
mm (in.)
1 . 5 0 ( 0 . 0 5 9 1 )
|
r . 6 5 ( 0 . 0 6 5 0 )
1 .s5 (0.061 0)
|
t .70 (0.0669)
1 . 6 0 ( 0 . 0 6 3 0 )
|
r . 7 5 ( 0 . 0 6 8 9 )
(h) Using a pin punch and hammer, tap a new straight
pin through the case and hole in the pinion shaft.
(i)
Stake the pin and differential case.
(j)
Clean the contact surface of the differential case.
(0
Gradually heat the ring gear to about 1OO'C (212"F1
in an oil bath.
CAUTION: Do not heat the ring gear above 1lO'C
(230"F).
Ring Gear
=-_-
&