Related Manuals for Advanced Sensors OIW-EX Series
Summary of Contents for Advanced Sensors OIW-EX Series
- Page 1 World’s Best Oil in Water Analyzers USER HANDBOOK: OIW - EX SERIES SIDE STREAM OIL IN WATER ANALYZERS DOCUMENT CODE: 0IW - HBO - 0002 VERSION: EX-005...
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Page 2: Table Of Contents
2.3.5 – Valve Anomalies ....................................21 SECTION 3 - OVERVIEW OF SOFTWARE OPERATION .................... 22 3.1 – The OIW-EX Series Basic Operating Functions ......................22 3.1.1 – Starting the OIW-EX Series ................................22 3.1.2 – MS Windows Functions of the OIW Software ........................... 23 3.1.3 –... - Page 3 OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2 – Main Software Window ..............................25 3.2.1 – Upper Panel: Feedback Display ..............................28 3.2.1.1 – Measurement Reading Area .............................. 28 3.2.1.2 –...
- Page 4 OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 SECTION 5 – DATA LOGGING ........................... 71 5.1 – Introduction ..................................71 5.2 – Accessing Data Log Files..............................71 5.2.1 –...
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Page 5: Document History
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 OCUMENT ISTORY Change No. Version Description Released First draft – separated from A Draft 1st May 2007 installation and User Handbook B Draft Updated Laser Labels June 2008... -
Page 6: Handbook Descriptions
ESCRIPTIONS This handbook is part of a library of handbooks that cover the full operation of the OIW-EX Series of products. The table below lists the handbooks available. Please ensure that you have read all handbooks required for your job function. -
Page 7: Section 1 - Introduction
This manual provides user information for the basic routine operation of the Advanced Sensors Ltd OIW-EX Series of Oil in Water Analyzer Systems. These analyzers are designed to conform to EN61010-1 2001 Part 1 and are for use within Hazardous Areas to analyze the residual hydrocarbon content in Produced Water. The OIW-EX Series is certified to the following specifications: ... -
Page 8: General Health & Safety
8. If any physical damage occurs to the enclosure, display window or connection glands, then the power must be removed immediately and the manufacturer, or their approved agent, contacted for servicing. An annual service is recommended and should only be performed by the vendor (Advanced Sensors Ltd.), or their approved agent, to ensure continuous optimum performance. -
Page 9: Electrical Safety
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 1.4 – E LECTRICAL AFETY The EX system is designed to operate off one of 2 nominal power variants: 115VAC or 230VAC. It is the responsibility of the INSTALLER to ensure compliance with the regional requirements for electrical safety regarding the provision of a compliant earth, earth bonding, adjacent electrical isolation and circuit protection. -
Page 10: Optical Safety
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 1.6 – O PTICAL AFETY The system uses a Class 3R laser as part of its measurement process. The light from this source is contained within the measurement chamber and is safe during normal operation. -
Page 11: Section 2 - Unit Overview
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2 – U ECTION VERVIEW 2.1 – O VERVIEW OF ARDWARE This section provides an overview of the generic external components common to the EX Series with Side-Stream configuration. -
Page 12: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 The underside of the analyzer enclosure, Figure 3, is equipped with 8 x M25 entries (#1) (4 to the front and 4 to the back of the enclosure) and all unused entries fitted with nickel plated brass stopping plugs as standard. -
Page 13: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Terminal box not fitted When a terminal box is not required, such as Class 1 division 1 installations, the front left entry (#1 in Figure 4) is used for connecting the mains power and the entry to the back right side of the enclosure (#2 in Figure 4) is used to connect the valve conduit. -
Page 14: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Process connections are fitted to the rear of the analyzer, #1 in Figure 6a below. Process water is fed in through the lower process inlet into the measurement chamber (#8) and flows out through the upper process outlet, as indicated by the red arrows in Figure 6b below. -
Page 15: Analyzer Identification
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.2 – A NALYZER DENTIFICATION Each OIW analyzer is identifiable by a unique serial number. Figure 7 shows where the serial number can be found on analyzers with a. -
Page 16: Overview Of Measurement And Measurement Cycle
Scheduled sample measurement readings will appear in blue while all other normal flowing readings will be displayed in black and out of range values in red. The OIW-EX Series has two methods of graphically displaying measurements with configurable phase times to optimize performance for a given oil type. Users must login to select the method, selectable from the ‘Water Line Options’... -
Page 17: Measurement Cycle Overview
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.3.2 – Measurement Cycle Overview The Measurement Cycle of the OIW-EX is configurable, set using numerical selection options from the ‘Measurement Cycle’... -
Page 18: Measurement Cycle - Phase Descriptions
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.3.3 – Measurement Cycle - Phase Descriptions Begin the Measurement Cycle by selecting ‘Start’. Once the cycle has started the flow valve will open allowing process water to begin flowing through the analyzer chamber assembly. -
Page 19: Phase 2 - Cleaning
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.3.3.2 – Phase 2 – Cleaning The cleaning phase occurs within the flowing phase clearing the measurement window and allowing the process flow to clear debris from the chamber. -
Page 20: Phase 4 - Settling
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.3.3.5 – Phase 4 – Settling A short setting period is required after homogenisation has finished allowing any gases to dissipate and create a more stable suspension in the sample chamber. -
Page 21: Phase Auto Tuning
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.3.4 – Phase Auto Tuning Phase Auto Tuning is a process that automatically adjusts the frequency of the ultrasonic system to optimize performance of the ultrasonic power supply. -
Page 22: Valve Anomalies
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2.3.5 – Valve Anomalies If a valve fails to operate or functions incorrectly then a valve anomaly will be reported. Valve anomalies may occur in either the open or closed state during any phase of the measurement cycle. -
Page 23: Section 3 - Overview Of Software Operation
UNCTIONS The OIW-EX Series of analyzers runs on a standard MS Windows user Operating System (OS). This manual assumes that the user has a basic competence in using MS Windows OS. In everyday use the system requires minimal access to MS Windows as it is primarily used to gain access to the data logs stored on the hard drive. -
Page 24: Ms Windows Functions Of The Oiw Software
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.1.2 – MS Windows Functions of the OIW Software The OIW-EX software retains some familiar functions associated with MS Windows. The ‘title bar’ (horizontal bar across the top of a window) is equipped with the same buttons and corresponding functionality as all MS Windows applications, as shown in the table below: Button:... -
Page 25: Starting And Stopping The Measurement Cycle
Should the analyzer become damaged or any problems with routine operation arise, power down the system at the main power isolation point and contact Advanced Sensors Ltd or authorized Agent immediately. 8 Meadowbank Road, Carrickfergus, BT38 8YF, Northern Ireland www.advancedsensors.co.uk... -
Page 26: Main Software Window
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2 – M OFTWARE INDOW All of the OIW Series of analyzers use common software for simplicity and ease of use. The following sections will provide a detailed overview of the software’s functionality. -
Page 27: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Users can change the graphical displays in the middle and lower panels to display required or preferred information. Available options vary with model type. The graphical display options available for the EX systems are as follows: For EX-100 Models: The EX-100 Graphical Displays, upper and lower, will only display measurement results for a given period of time. -
Page 28: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 For EX-1000 Models: The graphical displays (upper and lower) for the EX-1000 have the same basic ‘Graph Menu’ functions as the EX-100. However, in the EX-1000 both upper and lower graphs have an additional drop down selection menu which allows the user to select ‘Reading Graph’... -
Page 29: Upper Panel: Feedback Display
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.1 – Upper Panel: Feedback Display The Feedback Display provides the user with system information. The function of this area is to clearly and simply display the measurement reading, system status and alarm indicators for users. -
Page 30: System Information Display
For some changes to take effect restarting the software may be required. Measurement units can only be changed from the Configuration Options panel by an authorized Advanced Sensors Representative or Engineer. Units are one of the measurement parameters associated with the Oil Type File (calibration file) for a given oil type. -
Page 31: System Logs And Alarm Indicators
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.1.5 – System Logs and Alarm Indicators Multifunctional log and alarm buttons are located below the ‘System Data’ Display with each button representing an alarm type. -
Page 32: Measurement Average Display
‘Minor’, ‘Major’ or ‘Critical’ the alarm button will change to red. See Section 4.1 – List of System Log Messages and User Actions for further information. The OIW-EX series generates three types of alarms: Measurement Alarms: where specified measurement thresholds are exceeded;... -
Page 33: Middle (And Lower) Panel: Graphical Display
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.2 – Middle (and Lower) Panel: Graphical Display The EX Series software has 2 graphical display areas for measurements: the main upper (in the middle display panel) and a secondary lower (in the bottom display panel). -
Page 34: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 For EX-1000 Models: Both graphical displays for the EX-1000 have the same basic ‘Graph Menu’ functions as the EX-100. Both graphs, however, have an additional drop down list which allows the user to select a ‘Reading Graph’... -
Page 35: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Select the grey menu button, or right click anywhere in the graphical display area, to open the ‘Spectra Graph Menu’ shown in Figure 35. -
Page 36: Lower Panel: Configuration Options, Login, Overview And Graphical Displays
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3 – Lower Panel: Configuration Options, Login, Overview and Graphical Displays From this panel the user can view and configure the various system parameters, login/logout of the system, view the configuration settings or display an additional graph. -
Page 37: General Configuration Options Menu
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 The following sections will provide information for each button and the functions available to the user for configuration. 3.2.3.1.1 – General Configuration Options Menu Within this menu are 5 sub menus delineated by individual tabs where the user can access a variety of generic system functions as shown below in Figure 39. -
Page 38: Www.advancedsensors.co.uk
Custom Tag: this editable field allows users to input a tag number, unit identifier or reference label up to 16 characters long. This is then displayed under the Advanced Sensors corporate logo in the ‘Configuration Settings’ display area as circled in the figure below. -
Page 39: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Display System Logs on Screen: tick to enable and the multifunction ‘System Logs’ button will appear in the ‘Alarm Indicators’... -
Page 40: Water Line Options
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.1.2 – Water Line Options The ‘Water line’ refers simply to the process line currently being analyzed. The OIW analyzer has the capacity to analyze multiple process water lines;... -
Page 41: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Figure 45: Trend line on measurement graph when ‘Trending Enabled’ selected. Trend compensation accounts for variations in oil droplet size. A compensation calculation, obtained during a scheduled measurement, is applied to measurements in the next flowing phase. -
Page 42: Custom Logs
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.1.3 – Custom Logs By default the system logs are generated which registers all activity on the system and automatically saves information as comma separated value file (.csv file) on the hard drive. -
Page 43: Passwords
Password’ button and the information will be saved for the given user number. Passwords will be set up at commissioning or by Advanced Sensors Personnel. Figure 48: Password set up menu. NOTE: If an incorrect password is entered more than 3 times then a log will be written to the system log file and (if enabled) an alarm will be raised. -
Page 44: Schedule Configuration Options Menu
CAUTION: Adjustments to the ultrasonic system (for cleaning and homogenization) shall only be performed by Advanced Sensors trained or authorized personnel only. Excessive application of power to the ultrasonic system may over time result in etching the measurement window and reduce the expected working life of the transducer. -
Page 45: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 For EX-1000 Models: Units that are equipped with Spectrometers will have an additional Schedule tab option available. The ‘Spectrometer’ menu allows the user to save the spectral data at configurable intervals. -
Page 46: Alarms Configuration Menu
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.3 – Alarms Configuration Menu INFORMATION: See electrical diagram for alarm hardware configuration. The following sections provide information about the software configuration of system alarms. Please consult the analyzer wiring diagram for additional details about the alarm hardware configuration. -
Page 47: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 If an alarm threshold is crossed the user can configure a time limit, ‘Alarm Persistence’, before an alarm is raised to compensate for temporary out of threshold variations in measurement values. -
Page 48: System Alarm Settings
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.3.2 – System Alarm Settings System alarms provide the user with warnings or information regarding system activity, errors or faults. From the ‘System Alarms’... -
Page 49: Ultrasonics Configuration Menu
The ‘Ultrasonic Settings’ menu, Figure 57, displays the ‘Cleaning Settings’ for the system. This allows fine-tuning of the power levels and timings for the ultrasonic’s and should only be configured by authorized Advanced Sensors personnel. These settings include % power, Pulse Width Modulation (PWM) Period (in ms) and the % PWM Ratio optimized for the cleaning and homogenizing cycles. -
Page 50: Www.advancedsensors.co.uk
Auto Tuning, is a process that will automatically sweep through a defined frequency range to detect the optimal operating and cleaning frequencies for the local temperature. Auto Tuning will always occur at the same point in the measurement cycle. Auto tuning must be enabled and configured by an authorized Advanced Sensors Engineer or Representative. -
Page 51: Oil Type Configuration Menu
OIWOilTypes. If an oil sample is provided to Advanced Sensors an oil type file can be created and supplied (electronically or by email) for the given oil which can be stored on the analyzers hard drive in C:\OIWOilTypes;... -
Page 52: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Once the required file has been uploaded, the coefficients (Set 1, Set 2, Set 3 or Set 4 as applicable), threshold (if applicable), out of range value and active oil type are displayed in the ‘Oil Curve’... -
Page 53: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Once a file has been selected the respective calibration information will be displayed and a ‘Set as Active’ button is available, see Figure 63 below, for the user to select the new oil type file to replace the active file currently in use. -
Page 54: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Removing Oil Type Files If an oil type file is no longer required for use, or is no longer applicable, it can be removed from the list of loaded oil types. -
Page 55: General Oil Settings
Figure 67 shows the ‘General Oil Settings’ displayed name for an active oil type and for a displayed oil type. Additional configurable Oil type functions are available from this menu for trained and authorised Advanced Sensors personnel. Figure 67: General Settings menu. -
Page 56: Oil Calibration
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.5.3 – Oil Calibration The ‘Oil Calibration’ menu displays the gain and offset controls for the oil type file. Gain and offset controls are used to ‘fine tune’... -
Page 57: Spectrometer Settings
The ‘Spectrometer Settings’ menu contains 3 configurable areas: General Settings, Level Trigger Value and Spectrometer Measurement as shown in Figure 69. The General Settings and Spectrometer Measurement values should be set by an authorized Advanced Sensors representative. Figure 69: Spectrometer Settings menu. -
Page 58: Spectrometer Mask Settings
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.5.5 – Spectrometer Mask Settings Masking allows a region of interest to be defined for a specific oil type. Selecting the ‘Enable WS Alarm’, as shown in Figure 70, will generate alarms when the spectral measurements fall outside of the oil type mask ranges. -
Page 59: External Output & Input Configuration Menu
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.1.6 – External Output & Input Configuration Menu This configuration menu allows users to set 4-20mA output values and configure external inputs as required. External Output Allows the user to select a reading parameter for which the 4-20mA range will be based. -
Page 60: Configuration Settings Display Area
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3.2.3.2 – Configuration Settings Display Area The lower panel of the OIW EX software displays key configuration data for quick reference. The previous sections have referenced this display area therefore only a brief overview and any additional information will be provided. -
Page 61: Next Spectra
The serial number and software version are factory set and recorded in the build record. The Advanced Sensors logo, when clicked, will display for 5 seconds a code required to grant temporary access. To obtain temporary access this code, along with the unit serial number, are required by Advanced Sensors Service Personnel. -
Page 62: Section 4 - System Logs And Troubleshooting
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 4 – S ECTION YSTEM OGS AND ROUBLESHOOTING 4.1 – L IST OF YSTEM ESSAGES AND CTIONS The following section provides a listing, by severity of system log messages that may arise during routine operation of the analyzer. -
Page 63: Www.advancedsensors.co.uk
R e v . 0 0 4 M A Y 2 0 1 5 SEVERITY (3): LOG MESSAGE (2): ACTION: Critical Config file read error Contact Advanced Sensors for assistance. Critical Failed to open Us com port Contact Advanced Sensors for assistance. Critical Us psu config mismatch Contact Advanced Sensors for assistance. -
Page 64: Www.advancedsensors.co.uk
User file read error restart the software. If the issue persists contact Advanced Sensors for assistance. Minor Custom data log config file read error Contact Advanced Sensors for assistance. Minor Frequency v Temperature file read error Contact Advanced Sensors for assistance. Minor Us Feq Out of Range Contact Advanced Sensors for assistance. -
Page 65: Www.advancedsensors.co.uk
Logout’. Exit and restart the software. If the Major OilType File not saved - no file set issue persists contact Advanced Sensors for assistance. If alarm persists contact Advanced Sensors for Major Cycle state read error assistance. Major Flush time file read error Contact Advanced Sensors for assistance. -
Page 66: Www.advancedsensors.co.uk
R e v . 0 0 4 M A Y 2 0 1 5 SEVERITY (3): LOG MESSAGE (2): ACTION: Major Flush valve anomaly - Should not be closed Contact Advanced Sensors for assistance. Flush valve anomaly - Reporting both closed Major Contact Advanced Sensors for assistance. and open Major Flush valve anomaly - Travel time exceeded Contact Advanced Sensors for assistance. -
Page 67: Troubleshooting
The following section will outline the Advanced Sensors recommended sampling and tuning procedures in addition to describing gain adjustments to align the readings. Offsets are factory pre-set and shall only be adjusted by Advanced Sensors trained personnel. -
Page 68: Calibration Steps
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 4.2.1.2 – Calibration Steps: When all samples for calibration have been analyzed carry out the following: Stop the analyzer cycle. Open the General Configuration menu using the F3 button to toggle through the options. -
Page 69: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Turn on the ultrasonic power supply using the ‘Turn US On’ button for 5 – 10 seconds to remove any deposits from the sample chamber. -
Page 70: Offset And Integration Time Adjustment
If an adjustment to the offset is required please contact Advanced Sensors for assistance. Figure 79: Offset Graph INFORMATION: Adjustments made to the offset not performed by an Advanced Sensors authorized representative may result in misrepresented results. 4.2.1.3.2 – Setting the Gain Adjustments to the gain allow an increase, or decrease, in the averaging time of a signal. -
Page 71: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Calculating the correct factor from the laboratory results (as standard) and the measurement readings is described with the following examples. A correction factor is the calculated as the average difference between the laboratory results and the analyzer measurement readings. -
Page 72: Section 5 - Data Logging
This data logging section provides an overview of locating data log files, the log file data and how to view the data contained in the logs. The additional Advanced Sensors’ Software described in this section is free to use in conjunction with Advanced Sensors’ Analyzers running Revision 5.0 software and above. -
Page 73: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Figure 81: USB drive inserted in spare USB port located on the inside of the analyzer. Conversely if an EX USB port is fitted externally, as shown below in Figure 82, then remove the dust cap and connect the supplied keyboard. -
Page 74: Locating Oiw Log Files
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.2.1.1 – Locating OIW Log Files Analyzers will run on either Windows XP Pro or Windows 7 operating systems (OS). Locating OIW log files varies between the two operating systems and is described in the following sections. -
Page 75: Windows 7
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.2.1.1.2 – Windows 7 Users with Windows 7 should navigate to the OIW log files as follows; see Figure 84 for screenshots of file path: Select the ‘Start’... -
Page 76: Oiw Log Files - Overview
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.3 – OIW L ILES VERVIEW Log files are structured to distribute all analyzer information and data within discrete folders. Each OIW log file contains three sub folders, as shown in Figure 85, with additional folders containing specific raw data or information in comma separated value (.csv) format. -
Page 77: Monthly Oiw Logs
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.3.1 – Monthly OIW Logs Each monthly log folder contains the analyzer data for every second the unit is powered on and measuring. Within this folder will be up to 3 subfolders as shown in Figure 86: Monthly OIW log sub folders;... -
Page 78: Data Log Files
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.3.1.1 – Data Log Files Log files are created to capture a comprehensive record of all analyzer activities and cannot be altered. There are 5 circumstances in which a new data log file is created: At start up At midnight... -
Page 79: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 All data logs are stored in Comma Separated Value (.csv) file format allowing for viewing in Notepad, or other simple text editor. -
Page 80: Data File Format And Content
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.3.1.1.2 – Data File Format and Content Each data log file is composed of two main data sections – configuration data and measurement data. Each section has headers to identify the parameter followed by the data values. -
Page 81: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 The Data section of the data file contains all the measurement data and any additional system information. The data values cannot be amended or changed on the analyzer PC. -
Page 82: Oil Type Backup Files
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 Spectrometer Related Comments: PPMalm ppm alarm raised SPEC READ MANUAL a spectrum has been manually generated by the user SPEC TIMED a spectrum is generated after a user defined number of cycles (a time based trigger) PPM SPEC TRIGGERED a spectrum generated after a user defined reading value;... -
Page 83: System Log Files
R e v . 0 0 4 M A Y 2 0 1 5 5.3.3 – System Log Files INFORMATION: It is strongly recommended that remote Ethernet access is given to Advanced Sensors Ltd so that prompt diagnostics can be performed to minimise downtime. -
Page 84: System Folder Contents
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 5.3.3.1 – System Folder Contents Problems detected in the routine operation of either the hardware or software will result in a system log which activates an alarm indicator in Feedback Display (see Section 3.2.1.5 –... -
Page 85: Section 6 - Dual Flow System
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 6 – D ECTION YSTEM 6.1 – D YSTEM VERVIEW The OIW EX Side Stream series of analyzers may be fitted with 2 flow valves to facilitate the analysis of 2 different sources of produced water by a single analyzer unit. -
Page 86: Software Interface
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 6.2 – S OFTWARE NTERFACE 6.2.1 – Selecting a Water Line for Configuration When analysis of an additional process line is required, the OIW analyzer can be fitted with a second flow valve. The OIW software is designed to accommodate this extra process or water line. -
Page 87: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 6.2.2.1 – Upper Panel: Feedback Display The options available in the Feedback display panel remain the same with the addition of the following features, as shown in Figure 96: Option to automatically change between water line displays at intervals up to every 120 seconds;... -
Page 88: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 6.2.2.2 – Middle (and Lower) Panel: Graphical Display The Graphical Displays, like with a single water line, can display multiple options. Each graph can display the measurement data for each water line individually or both at the same time or a combination of water lines and measurement readings (for EX-1000 models displays include spectral data). -
Page 89: Www.advancedsensors.co.uk
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 6.2.2.3 – Lower Panel: Configuration Settings Display Area The configuration data displayed in the lower panel varies from the single flow system. As shown in Figure 99 below Measurement cycle (1), Active oil type (2) and Averaging (3) for Water line 2 are now displayed. -
Page 90: Appendix 1 - Technical Data
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 1 – T PPENDIX ECHNICAL Measurement Performance Measurement principle Laser Induced Fluorescence (LIF) Range 0 - 20,000ppm * User may select any desired measurement from 0-100ppb, 0-10ppm, 0-1,00ppm [...] up to 0 - 20,000ppm Accuracy ±1% of measurement range Repeatability... -
Page 91: Appendix 2 - Declaration Of Conformity
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 2 – D PPENDIX ECLARATION OF ONFORMITY DECLARATION OF CONFORMITY We, the manufacturer declare under our sole responsibility that the products; Oil-in-Water Analyzer for Hazardous Areas; EX-100, EX-1000, EX-100P, EX-1000P and EX-1000P2, Models to which this document relates, are in conformity with... -
Page 92: Appendix 3 - Product Updates (Insert Any Updates In This Section)
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 3 – P PPENDIX RODUCT PDATES NSERT ANY UPDATES IN THIS SECTION A3.1 – V 5.2 R ERSION ELEASE OTES A3.1.1 –... -
Page 93: A3.1.3 - Issues Addressed
OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 A3.1.3 – Issues Addressed Erroneous log messages created during operation, boot up or upgrade which were misleading and/or incorrect are now eliminated ... - Page 94 OIW-HBO-0002-EX-005 OIW EX SERIES-SIDE STREAM OPERATION MANUAL R e v . 0 0 4 M A Y 2 0 1 5 8 Meadowbank Road, Carrickfergus, BT38 8YF, Northern Ireland www.advancedsensors.co.uk Page 93 of 93...
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