Kaba 5402 Series Technical Manual page 54

Pinning Interchangeable Cores
5240 large format interchangeable core for Yale
The 5240 large format interchangeable core have an A2 system pin stack total of 26.
Use
5240-xx-1006 to retrofit Yale 1210 and 5240-xx-1007 for Yale 1220.
5240 cores use the following components:
A2 system: A series bottom pins and B series top pins
A4 system: E series bottom pins and F series top pins
3800-00-3004 patent bottom pin
3800-00-3005 patent top pin
3800-00-4010 stainless steel tumbler springs
3425-00-2006 mortise / rim spring covers
5400-00-5025 for this kit which would include the following parts (qty's of each to be determined):
5800-00-4001, lg. active disks (M,R, small plug small format interchangeable core)
5800-00-4010, blocking pins
5400-00-4011, #1 filler
5400-00-4012, #2 filler
5400-00-4013, #3 filler
5400-00-4015, #5 filler
5340 large format interchangeable core for Medeco 32 Series
The 5340 large format interchangeable core have an A2 system pin stack total of 26. The 5340 series
requires a timing pin, number 5340-00-4012, which must be installed during pinning. Uncombinated cores
do not contain the timing pin. They can be found in the Peaks universal pin kits. Do not omit the timing pin.
Omitting the timing pin will make it difficult to install the core.
5340 cores use the following components:
A2 system: A series bottom pins and B series top pins
A4 system: E series bottom pins and F series top pins
6340-00-4012 timing pin
3800-00-3004 patent bottom pin
3800-00-3005 patent top pin
3800-00-4010 stainless steel tumbler springs
6800-00-2007 spring cover, 7-pin
5400-00-5025 for this kit which would include the following parts (qty's of each to be determined):
5800-00-4001, lg. active disks (M,R, small plug small format interchangeable core)
5800-00-4010, blocking pins
5400-00-4011, #1 filler
5400-00-4012, #2 filler
5400-00-4013, #3 filler
5400-00-4015, #5 filler
Top load core in the usual manner. Install 3800-00-3004 patent bottom pin and 3800-00-3005 patent top pin
in the patent chamber. Use 3800-00-4010 stainless steel tumbler springs in all chambers.
The 6800-00-2007 7-pin small format interchangeable core spring cover is required to contain all the
components. Apply spring cover using Peaks core staking fixture and staking tool.
• Work on a firm bench surface.
• Strike tools gently with a plastic or rawhide mallet.
• Do not use excessive force.
Section 3 - 15
Top load the core in the usual manner.
Stake in 6840-00-3540 staking fixture.
• Work on a firm bench surface.
• Strike tools gently with a plastic or rawhide mallet.
• Do not use excessive force.
top view of core
Install timing pin here.