PEAKS GLOBAL ® TECHNICAL MANUAL Peaks Global Advantages ® • Blanks and cut keys protected by strong, uncontested utility patents • Patented key control without added expense of UL437 • Retrofits a wide variety of lock brands • Combines conventional mortise, rim and key-in-knob cylinders, with Best, Arrow, and Falcon interchangeable cores, and Corbin Russwin, Medeco, Yale, Schlage and Sargent removable cores, all in the same patent protected keying system...
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® Global – Providing Dealers with an exclusively unique patented keyway. Kaba has produced high security Peaks Global gives you complete patents. Your authorization is key control products for over 25 control over sales and service of required to order cut keys, key years.
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Patented Key Control System Peaks Global provides a flexible system that can be master keyed. Kaba Peaks products are the indus- try leader in compatibility with all major hardware brands. No matter what hardware is used at a facility, Mortise you can use one Peaks Global key to operate all the locks.
Kaba defines the future of access control as Total Access – the integration of all access control devices, from door hardware to mechanical locking systems, to electronic access systems and data collection. The people of Kaba are committed to leading the access control industry.
The patent number for Peaks Global is 6,983,630. Kaba Access Control and Kaba Holding AG will bring legal action against any person or persons producing or contributing to the production of unauthorized Peaks Global keys or key blanks.
Kaba Access Control employs the latest machining techniques to ensure smooth reliable operation throughout a wide variety of cylinders to provide hardware to fit the full spectrum of security needs. Kaba uses high quality brass to manufacture the plug and shell of each cylinder. All Kaba Peaks keys are made of nickel silver which incorporates a large bow capable of receiving stampings and use by physically impaired people.
One 3418-00-2000 cam cover is placed over the cam before screws are installed. If cams are changed in the field, use new screws and tighten them firmly. Please specify cam when ordering. Contact Kaba about other cam requirements. See bottom of this page for mortise cylinder kit.
6-pin 140 Conventional Rim Cylinders - 5402 Series 5402-xx-1010 5402-xx-1012 standard screw holes "high screw hole and outside" for locations Sargent exit devices Each 5402 cylinder assembly includes these components: 3500-xx-2003 collar backplate finish to match cylinder 4701-98-4118 screws, 2 required 4702-80-2009 plug &...
Schlage B600, 700, 800 Falcon T series levers double cyl. deadlocks Schlage C & D series grade 1 knobs Kaba 1411 padlocks Schlage C & D series grade 1 levers LSDA LS100B, 100P, 100T knobs Schlage S series grade 2 levers...
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The 5400-xx-1095 cylinder kit with small diameter plug face ("95" kit) xx = Finish Large diameter plug requires patented Falcon applications require Falcon tailpiece kit, Kaba part number J or K series 4700-00-5109. Falcon, Cal-Royal, LSDA, and Weiser deadlocks bottom pins and require OEM tailpieces.
Tools 3800-00-4050 Peaks Multi-Gage checks .140" and .150" spacing and depth for the A2 and A4 system. Peaks Global cylinders are not available in .150" spacing. 3400-00-4001 or 3800-00-3547 3800-00-3548 6440-00-4001 capping tool ejector tool is used with staking tool both capping blocks 6840-00-3540...
6-pin 140 Key-In-Knob Cylinders - 5400 Series AMERICAN Padlocks - see page 2 - 21 AMEROCK Same as Arrow retrofits listed below ARROW H, L, S & W knobs and levers, 5400-xx-1099 uncombinated and use: Q and M series levers "99"...
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Cal-Royal tailpieces are not supplied. plug requires J or K series bottom pins 5400-xx-1004 uncombinated CORBIN CK4200 grade 1 knobs, UT5200 Unit locks RUSSWIN Contact Kaba about applications prior to 1972. Section 2 - 7...
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3450-80-2003 spacing washer plug requires J or K series bottom pins If spacer supplied by Corbin Russwin is missing, substitute Kaba 3400-00-2009 security bushing. CORBIN CL3800 grade 2 levers 5400-xx-1099 uncombinated and use: RUSSWIN "99" plug & shell the original Corbin Russwin tailpiece and plastic tailpiece bushing.
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3450-80-2003 spacing washer SD/3A J or K series bottom pins 5400-xx-1099 uncombinated and use additional Kaba parts: FALCON LY grade 1 levers (same as early model imported PDQ lever) 4700-80-2001 SA/3B tailpiece, vertical 3450-80-2003 spacing washer two 4700-00-4007 metal washers, tailpiece "99"...
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Key-In-Knob Cylinders - 5400 Series 5400-xx-1099 uncombinated and use: FALCON S Series grade 2 knobs, except Hana 4700-80-2004 FS tailpiece, horizontal "99" plug & shell 3450-80-2003 spacing washer large diameter plug requires J or K series bottom pins Original Falcon tailpiece TP-2 or TP-3 with Falcon retainer TPR-1 may be used. 5400-xx-1099 uncombinated and use: FALCON S Series grade 2, Hana knobs...
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Falcon cylinder, horizontal. plug requires J or K series Note: If Falcon tailpiece needs replacement, Kaba FX bottom pins tailpiece (4700-80-2003) can be used, but must be ordered separately. 5400-xx-1099 uncombinated* and use:...
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Key-In-Knob Cylinders - 5400 Series LSDA LX1000 grade 1 levers (prior to 1994) 5400-xx-1099 uncombinated and use: Field modification required. "99" plug & shell cut away large diameter SD/3A 3450-80-2003 spacing washer plug requires cut away 1590-80-2000 SD/3A tailpiece, vertical, J or K series bottom pins modified as shown...
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J or K series bottom pins MASTER Padlocks - see page 2 - 21 Brass padlock - See Kaba 1411 padlock page 2 - 21 STANDARD 5400-xx-1099 uncombinated and use: OMNILOCK Knob, key by-pass "99" plug & shell...
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Key-In-Knob Cylinders - 5400 Series 5400-xx-1099 uncombinated and use: OMNILOCK Lever, key by-pass "99" plug & shell 1590-80-2000 SD/3A tailpiece, vertical 3450-80-2003 spacing washer large diameter SD/3A plug requires J or K series bottom pins SK, SP & ST levers (U.S.A.) 5400-xx-1099 uncombinated and use: 4700-80-2002 S/3C tailpiece, vertical "99"...
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Key-In-Knob Cylinders - 5400 Series SARGENT 10* Line levers, 2000 exit device trim 5400-xx-1095 uncombinated and use: "95" plug & shell 6500* Line,6 Line grade 2 knobs, except Ball with small diameter plug face 4700-00-4008 neoprene washer large diameter SD/3A 1590-80-2000 SD/3A tailpiece, vertical plug requires J or K series...
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Key-In-Knob Cylinders - 5400 Series 5400-xx-1099 uncombinated and use: SARGENT 464, 484 double cylinder deadlocks 3450-00-2002 long double cylinder lost motion tailpiece standard for 1 " thick doors 3450-80-2004 timing washer 3450-00-2001 short double cylinder lost motion tailpiece included for 1 "...
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Key-In-Knob Cylinders - 5400 Series 5400-xx-1099 uncombinated and use: SCHLAGE AL Series grade 2 levers "99" plug & shell 4700-80-2001 SA/3B tailpiece, vertical 3450-80-2003 spacing washer SA/3B large diameter plug requires J or K series bottom pins SCHLAGE B100, B400 E, EB, F160, MD single cylinder 5400-xx-1099 uncombinated and use: deadlocks, S200 and H locksets "99"...
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Key-In-Knob Cylinders - 5400 Series 5400-xx-1099 uncombinated and use: SCHLAGE C & D Series, and Vandlgard grade 1 levers 1590-80-2000 SD/3A tailpiece, vertical "99" plug & shell 3450-80-2003 spacing washer large diameter SD/3A plug requires J or K series bottom pins 5400-xx-1099 uncombinated and use: SCHLAGE S Series grade 2 levers...
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Key-In-Knob Cylinders - 5400 Series 5400-xx-1099 uncombinated and use: TRILOGY 2500 bypass, lever designs prior to 5-97 1590-80-2000 SD/3A tailpiece, vertical "99" plug & shell 3450-80-2003 spacing washer SD/3A large diameter plug requires J or K series bottom pins 5400-xx-1099 uncombinated and use: ULTRA 7000 Ball knob 1590-80-2000 SD/3A tailpiece, vertical...
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Key-In-Knob Cylinders - 5400 Series YALE 6100 and 6200 series Monolocks 5400-xx-1055-(Yale monolock) uncombinated Retrofit for Yale No. 1801 cylinder Same as 5400-xx-1054-54 cylinder below, but without rollpin and spacer. YALE 5400 grade 1 knobs and 5300 grade 2 knobs 5400-xx-1054 uncombinated Retrofit for Yale No.
Padlocks – Key-In-Knob Cylinders Note: The Peaks Global system is designed to provide dealers an exclusive keyway for conventional cylinders. The Peaks Global key also works in conjunction with Kaba’s Peaks Classic Interchangeable & Removable Cores 6-pin 140 for installations requiring a mix of cylinder formats.
Note: The Peaks Global system is designed to provide dealers an exclusive keyway for conventional cylinders. The Peaks Global key also works in conjunction with Kaba’s Peaks Classic Interchangeable & Removable Cores for installations requiring a mix of cylinder formats.
Note: The Peaks Global system is designed to provide dealers an exclusive keyway 6-pin 140 for conventional cylinders. The Peaks Global key also works in conjunction with Kaba’s Peaks Classic Interchangeable & Removable Cores for installations requiring a mix of cylinder formats.
Note: The Peaks Global system is designed to provide dealers an exclusive keyway for 6-pin 140 conventional cylinders. The Peaks Global key also works in conjunction with Kaba’s Peaks Classic Interchangeable & Removable Cores for installations requiring a mix of cylinder formats.
Note: The Peaks Global system is designed to provide dealers an exclusive keyway 6-pin 140 for conventional cylinders. The Peaks Global key also works in conjunction with Kaba’s Peaks Classic Interchangeable & Removable Cores for installations requiring a mix of cylinder formats.
Testing of 5900 series cores has proven them to be superior to the 5800 series cores. The modern alloys used in the shells and sleeves of the 5900 series have remarkable bearing properties. In addition, Kaba employs a patented two step process of plating and cladding on all 5900 and 5800 sleeves and shells that makes the surfaces of these components harder than conventional brass surfaces.
Lubricating the Plug Apply a small amount of Superlube™ (5400-00-4202) to fingertip and lightly grease Global Plug. The lubricant acts as a fixative to hold the parts in place during assembly. Only apply lubricant to the following areas: a. the filler holes b.
Installing Blocking Pins, Discs and Fillers – Conventional Cylinders Inserting Blocking Pins Insert two blocking pins (part number 5800-00-4010) into the blocking pin holes at the rear of the plug on both sides. Blocking pin Inserting Discs and Fillers Insert discs (part number 5400-00-4002) into the Global plug disc slots that correspond with each node position on both sides of the key.
Installing Blocking Pins, Discs and Fillers – Interchangeable Cores Inserting Blocking Pins Insert blocking pins in the blocking pin holes on each side closest to the front of the plug that will not inter- fere with the node pattern on your Peaks Global key. These blocking pins prevent unauthorized keys with an improper node pattern from being fully inserted into the cylinder.
Inserting Peaks Patented Bottom Pins in Small Format Interchangeable Cores Inserting Peaks Patented Bottom Pin Insert key into plug. Insert patent bottom pin into plug as shown. Lay assembly aside carefully to ensure pin remains in plug. Patent Bottom Pin Section 3 - 4...
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Inserting Peaks Patented Bottom Pins in Small Format Interchangeable Cores Inserting Peaks Pins Place the Plug Follower (part number 3400-00-4003) into core (as shown). Position the slot at end of Plug Follower to align with Peaks Pin hole. Insert spring into pin hole. Top Pin (Positioned bevel toward spring) Spring Peaks Pin...
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Orient Key and plug assembly as shown with patented bottom pin facing upward. Orient the cylinder assembly as shown with Kaba logo facing down. Slide key and plug assembly into cylinder assembly – pushing Plug Follower out the back of casing.
Rim cylinder cylinder Lubrication Kaba recommends the use of Superlube™ for all Peaks Global cylinders. It should only be applied sparingly to the slots and indentions where discs and fillers are to be inserted. Tailpiece Installation Tailpiece inserted correctly, allowing tip of key full insertion.
Key Bitting Specifications Stops Peaks Global keys have two stops, a bow stop and a tip stop. The bow stop gauges keys in all current prod- ucts. The tip stop gauges only in non-domed face small format interchangeable cores made prior to March, 1996.
140, 6-pin: HPC card number CPKS1 red tip stop, standard A jaw The modified B vise jaw required to cut Peaks keys on the 1200CM is available from Kaba. Spacing on HPC cards is bow to tip. When using a factory bitting list, reverse the bittings. In December 1996, HPC began to provide a calibration kit for the 1200, part no.
Bottom pins are .003" shorter than aftermarket replace- ment pins. Non-original pins will not work properly in Kaba products and their use voids product warranty. A2 system: Use A series bottom pins for everything except the 5400-xx-1095 key-in-knob, the Universal 5400-xx-1099 key-in-knob cylinder and the 5140 Corbin Russwin large format interchangeable core with large diameter plugs.
K series E series Pin lengths and material Kaba bottom pins are .003" shorter than aftermarket replacement pins. Non-original pins will not work properly and void the product warranty. top pin "S" indicates spool type pins. Bottom pins are nickel silver.
Pinning Conventional Cylinders Peaks conventional cylinders are designed to be top loaded. Install a patent bottom pin, small end down, and patent top pin, turned end down, in the patent chamber immediately next to the plug face. In the A2 system a number 7 top pin should be seated above the patent top pin.
Do not use excessive force. Lubricate discs with Superlube™ synthetic grease. For 140 cores, a capping press in .140" spacing is available from Kaba. Rekeying Place the ejector tool into the hole under the chamber(s) and drive out the pins, spring, and cap with a light tap.
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Working without proper equipment and technique can cause deformation resulting in poor operation, and can void product warranty • Use original pins and Kaba equipment. • Do not use excessive force. • Do not deform or score the shells.
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Pinning Interchangeable Cores 5240 large format interchangeable core for Yale The 5240 large format interchangeable core have an A2 system pin stack total of 26. 5240-xx-1006 to retrofit Yale 1210 and 5240-xx-1007 for Yale 1220. 5240 cores use the following components: A2 system: A series bottom pins and B series top pins A4 system: E series bottom pins and F series top pins 3800-00-3004 patent bottom pin...
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Pinning Interchangeable Cores 5440 Schlage Removable Core The 5440 large format removable core has an A2 system pin stack total of 26. 5440 cores use the large diameter plug and require the following components: A2 system: X series bottom pins and W series top pins A4 system: A4 pinning not available 6140-00-3004 patent bottom pin 3800-00-3005 patent top pin...
Calculating Small Format Interchangeable Core – A2 System Pin Stacks A2 system has ten depths numbered 0 to 9, shallow to deep, respectively. Two step progression must be used to prevent key interchange. In A2 system, parity must be maintained in each position, i.e., only the odd or even cuts may be used in a given pin chamber.
Calculating Other A2 Pinning Stacks The examples on this page show pinning for Comparing A2 Pin Stacks key symbol 1AA. When pinning conventional cylinders, ignore Stack height 26 the control bitting. If a top pin of 20 or greater is needed, use two pins of equal length to bring the pin stack to the required height.
A2 System Small Format Interchangeable Core Pinning Charts Control A small format interchangeable core pinning chart is an expanded key bitting array (KBA) that speeds pinning. At the left is a key bitting array. The control combination is a change key that is set aside.
Calculating Small Format Interchangeable Cores A4 Pinning Stacks A4 system has six depths numbered 0 to 5, shallow to deep, respectively. This is a single step progression system. Because there is no parity in the A4 system, key interchange between systems in the same keyway cannot be prevented.
Calculating Other A4 Pinning Stacks The examples on this page show pinning for Comparing A4 Pin Stacks key symbol 1AA. Stack height 15 When pinning conventional cylinders, ignore the control bitting. If a top pin of 12 or greater is needed, use two pins of equal length to bring the pin stack to the required height.
A4 System Small Format Interchangeable Core Pinning Chart A small format interchangeable core pinning chart is an expanded Control key bitting array (KBA) that speeds pinning. At the left is a key bit- ting array. The control combination is merely a change key that has been set aside.
The authorized signature card records the key system's physical location and signature specimens of the persons authorized to order locks and keys from Kaba. A completed signature card is required to initiate any factory key system. It registers the system to a specific dealer and is used to verify signatures on original letters of authorization when subsequent orders are placed.
It is written by the factory to protect both the dealer and the factory from fraudulent claims of authorization. Contact Kaba if this form is required. This letter is completed by the person claiming authority for the key system.
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The signature card is used only once with the initial order to register the system. Please do not send another signature card to authorize a subsequent order. Dealer written key systems Dealers should follow the same authorization procedures as Kaba for adding and deleting names on the signature card. Section 4 - 3...
Provide for twelve changes directly under the grand master. 1 Grand Master x 1 Control x 8 Masters x 40 Changes / Master plus 12 Grand Changes Questions regarding the design and generation of key systems may be directed to Kaba Key Records Department.
The Standard Key Coding System The following key symbols are the lock industry standard, used by manufacturers, BHMA, DHI and ALOA. They should be used when specifying any master keyed system. The symbols are constructed as follows: Abbreviation Key type Symbolized by Symbols or "keysets"...
Special Symbols Change keys directly under higher level master keys take the name of their associated master key and add numbers after the letter(s). SKD's, if used, are considered part of the system. GGM1 SKD1 CTR is the symbol for a control key. A top control key, capable of operating all the cores in a system, is shown in the schematic at the same level as the top master key.
A bitting list is a document showing all the key combinations used in a keying system. Possession of a bitting list imposes a serious responsibility for the integrity of the system. For these reasons, Kaba contracts desig- nate the bitting list to be the property of the Dealer.
5. Deep cuts next to the bow should be avoided as they can weaken a key. Kaba recommends that this position be progressed last in any key system to make all keys as strong as possible.
Concealed Key Control (CKC) Concealed key control is the marking of key symbols on the side or back of cores or cylinders. Kaba marks the key symbol on the side of the core with a permanent marker. In this way, when the core is recombinated, the key symbol can be buffed off and no damage will be done.
Introduction This is an aid to selecting Peaks Global key-in-knob cylinders for grade 1 and 2 cylindrical locksets. It should be used in conjunction with Section 2 of the Peaks Global Technical Manual and your own library of competi- tors' catalogs and technical literature. While there are many variations in trim designs, there is a finite offering of hardware.
Identifying the Manufacturer The face of the latch is the first indicator of manufacturer. Certain brands of latch bolts and lock chassis are compatible. For example, occasionally an Arrow chassis will be seen with a Schlage latch bolt. When the knob or lever is removed, the appearance of the spindle cam, i.e., the cylindrical actuator into which the cylinder tailpiece fits, can be used to identify the chassis.
Cylinder Removal Methods Key demountable handle (KDH): Remove cylinder by turning any operating key, de press ing a retainer in the shank of the handle, and pulling on the handle. Most contemporary cylindrical locks have key demountable handles. 1) Turn any operating key to the right about 45 degrees.
Arrow Architectural Hardware Division of Assa Abloy • "ARROW" appears on the latch face. • Basic hand tools required. NOTES: • Flexcore is available in small format interchangeable core only. • Entire Arrow line is available prepped for small format interchangeable core. Arrow H series J series...
Corbin Russwin Retrofitting Corbin Russwin CK4200 grade 1 knobs current model, 1976 to date Older locks do not have this plate. 1. Loosen inside rose with spanner 2. Remove inside trim; wrench; depress knob retainer. remove lock from door. 3. Depress outside knob retainer; remove outside knob. 4.
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Corbin Russwin Retrofitting Corbin Russwin CK4200 grade 1 knobs models prior to 1976 Locksets made prior to 1976 were made with the outside knob retainer rigid. To remove the outside knob on pre-1976 locksets, remove one of the chassis screws completely, and loosen the other screw slightly. This will allow the knob retainer to pivot out of the spindle and permit knob removal.
Falcon Lock Co. Division of Ingersoll Rand • "FALCON" appears on the latch face TOOLS: • Spanner wrench is required for grade 1. • " pin punch for depressing retainer Falcon LY series X series RU and X series S series D series grade 1 grade 1...
Sargent Div. of Assa Abloy "SARGENT" appears on the latch face. Latch face bears a number indicating product line (6, 7, 8, 9, 10, etc.). Sargent 10 Line is identical to Arrow lever, except for small plug face diameter. TOOLS: 7, 8 and 9 Line grade 1 knobs require a "...
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Sargent Retrofitting Sargent 7, 8 and 9 Line grade 1 knobs 1) With spanner wrench, loosen inside rose and unscrew outside rose com plete ly. rose unscrewed knob retainer spring visible through hole in aligner tube aligner tube 2) Lock must be unlocked (outside knob free). If storeroom function, remove inside knob first per step 3.
Schlage Lock Co. Division of Ingersoll Rand • "SCHLAGE" appears the latch face. TOOLS: • Spanner wrench is required for grade 1. • Castlenut bushing wrench (included with new locks) is required to install AL grade 2 leversets, but not to change the cyl in ders. •...