Kaba 5402 Series Technical Manual page 53

Pinning Interchangeable Cores
5900 series spring cover small format interchangeable
Rekeying spring cover cores: Pry up and discard the spring cover.
Dump the old pins and springs. Repin and stake on a new spring cover.
• Work on a firm bench surface.
• Strike tools gently with a plastic or rawhide mallet.
• Do not use excessive force.
Staking technique
Capping blocks and fixtures are designed to support cores at their waist to prevent sleeves and shells from be-
coming out-of-round. Working without proper equipment and technique can cause deformation resulting in poor
operation, and can void product warranty
• Use original pins and Kaba equipment.
• Do not use excessive force.
• Do not deform or score the shells.
5140 large format interchangeable cores for Corbin Russwin
The 5140 large format interchangeable cores for Corbin Russwin have an A2 system pin stack total of 26.
5140 cores use the l rge di meter plug and require the following components:
5400-00-4015, #5 filler
Top load the core in the usual manner. Stake in 6840-00-3540 staking fixture.
• Work on a firm bench surface.
• Strike tools gently with a plastic or rawhide mallet.
• Do not use excessive force.
cores
Place core loaded with pins and springs into the
correct cavity of the 5940-00-3540 staking fixture.
Place the correct spring cover (6-pin length) over
the springs.
Set the staking tool on the cover. Gently tap the cover
flat with a plastic or rawhide mallet. Do not use exces-
sive force. Superlube™ synthetic grease.
A2 system: J series bottom pins and B series top pins
A4 system: K series bottom pins and F series top pins
6140-00-3004 patent bottom pin
3800-00-3005 patent top pin
3800-00-4010 stainless steel tumbler springs
3425-00-2006 mortise / rim / large format interchangeable core spring covers
5400-00-5025 for this kit which would include the following parts (qty's of each
to be determined):
5400-00-4002, lg. active disks (universal key-in-knob and lg. plug large format
interchangeable core's)
5800-00-4010, blocking pins
5400-00-4011, #1 filler
5400-00-4012, #2 filler
5400-00-4013, #3 filler
3 4 0 0 - 0 0 - 4 0 0 1
staking tool for
use with all
spring covers
6840-00-3540
staking fixture for
all 5900, 5100 and
5200 series cores
Section 3 - 14