Profile Cutting ................................88 Example Job 4 - Profile Cutting ................................. 89 Vectorizing Bitm aps and Creating Vector Fills ................................94 Vectorizing a Bitmap in Vision Express Softw are ................................. 94 Vector (Hatch) Fills ................................. 96 5 Advanced Operation ........................... 103 Setting and Using Custom Hom e Positions ................................
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Vision Phoenix 1212 S5 User Manual 1 Multi Mat Information ........................... 125 2 Cleaning ........................... 125 3 Changing the Motor Belt ........................... 127 4 Side Cover Removal ........................... 127 5 Motion System Cleaning & Lubrication ........................... 128 6 Changing the Motor Brushes ...........................
Introduction About This Manual This manual provides you with information about the Vision Engraving or Routing system. Beginning with unpacking the machine and continuing through installation, operation and lifetime machine maintenance. This manual does not teach the user how to become an expert in engraving, computer usage, or engraving software.
Vision does not warrant defects caused by a failure to provide a suitable environment for the system, by unauthorized attachments, by modifications or repairs other than by Vision, by use of the System for other than its original intention, or by other misuse or abuse of the System.
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System, its fitness, quality, merchantability, or otherwise. Any warranties implied by law are hereby expressly disclaimed. No oral or written information or advice given by Vision, its Dealers, Distributors, Agents, or Employees shall create a warranty or in any way increase the scope of this warranty.
User's Manual! Failure to comply may result in damage to the equipment and/or inflict serious personal injury! Ø Only trained personnel should operate the Vision Engraver or Router. All individuals operating this equipment must read and understand the User's Manual and have been trained by a competent authorized user.
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Ø If your machine does not operate properly; in particular, if there are any unusual sounds or smells coming from it, immediately unplug it and contact Vision's service department or your local distributor. Ø Unplug the machine when it is going to be left unused for an extended period of time.
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Forcing the machine or its attachments to do work it was not intended to do may cause permanent damage to the machine and serious injury may occur to the operator. If there are any questions about the abilities of your machine, please call the Vision technical support team at 602-439-0600.
1 Phoenix 1212 Machine ü 1 Phoenix 1212 Warranty Card ü 1 Phoenix 1212 Installation Guide ü 1 White/Blue or Orange USB security dongle - Contains User Manual and Vision Software ü 1 Ethernet Network Cable (P/N 20-1074-00) ü 1 Power Cord ü...
Vision Phoenix 1212 S5 User Manual Machine Description & Terminology This chapter briefly describes the major components of the Phoenix 1212 engraver and will help you identify the parts of your engraver which are discussed elsewhere in this manual. SPECIFICATIONS: Z-Axis Clearance: 1.25 inch (31.75 mm)
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Vision Phoenix 1212 S5 User Manual 8. Engraving Motor - The engraving motor or “spindle motor”, is the large motor under the Carriage Assembly. The engraving motor drives a belt and pulley system, which turns the engraving cutter during the engraving process.
Vision Phoenix 1212 S5 User Manual Installation NOTE: IT IS HIGHLY RECOMMENDED THAT THE COMPUTER USED TO OPERATE THE VISION ENGRAVER OR ROUTER BE CONNECTED TO THE INTERNET. THIS ALLOWS THE USER TO ALLOW VISION'S TECHNICAL SUPPORT TO ACCESS THE MACHINE AND TROUBLESHOOT IF NECESSARY.
Installation Vision Software Installation Insert the Vision USB dongle into the USB port on the computer. Navigate to the Devices and Drives area on your PC. Double click on the Vision icon to open the files on the USB dongle.
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Installation Select the Phoenix 1212 S5 by placing a check mark in the box to the left of Phoenix 1212 in the Manufacturer list, then select Next. If you purchase another engraving system from Vision, it can be added to the machine list at a later date from within the Vision software.
Vision Phoenix 1212 S5 User Manual Machine Connections On the rear of the Phoenix 1212, there are three connection ports. The power cord, the USB port, the RJ- 45 ethernet port, and the remote on/off port for optional equipment. Phoenix 1212 (rear view) Connect the power cord to a 110 - 220 VAC source, then plug the power cable into the port on the back of the machine.
Vision Phoenix 1212 S5 User Manual Follow the steps from one of the two sections below to configure the IP address depending on the connection type above. 3.3.1 Direct Connection to Computer Direct connection to the computer or direct connection using a network hub or switch.
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Vision Phoenix 1212 S5 User Manual Confirm that the LCD shows the Address is set to 192.168.5.101. If the Address is not set to 192.168.5.101, it will need to be changed. Press the tools icon. Enter the numbers 192.168.5.101 with the numbers on the LCD. If you make a mistake, you can press the left arrow to erase a number.
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Vision Phoenix 1212 S5 User Manual Select "Open Network & Internet settings". (In Windows 7 and Windows 8 select "Open Network and Sharing Center") Select "Change adaptor options". (In Windows 7 and Windows 8 select "Change adapter settings") Right click on the Ethernet adapter shown and select "Properties".
Vision Phoenix 1212 S5 User Manual 3.3.2 Network Connection Connecting through an office network Once the machine is connected to the company network port, power the machine on. The power switch for the Phoenix 1212 is located on the power supply box for the machine. Once the machine has initialized, the home screen will appear on the LCD screen.
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Vision Phoenix 1212 S5 User Manual Confirm that the LCD shows the Mode is set to DHCP. If the Mode displays Static, press the mode icon. This will change the Mode to display DHCP. Make a note of the address that is displayed. This will be needed at a later step in the setup. NOTE: If an IP address is not displayed, check with your network administrator to confirm that your network is configured for DHCP.
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Press the X to exit the connection screen. Press the X to return to the home screen. Open the Vision 10 Software by selecting the Vision Expert 10, Vision Express 10 or Vision Pro 10 icon from the Windows desktop.
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Installation In the "IP address" box, enter the IP address that was displayed on the Vision Express in a previous step. You can see this address from the machine home screen by pressing settings icon and then the connectivity screen icon.
Vision Phoenix 1212 S5 User Manual The Front Panel Home Screen The home screen contains four buttons: Home Machine, Job Folder Screen, Jog/Offset Screen, and Settings Screen. The home screen also has a Data Receive light that is green when the machine is receiving data from the computer and blank all other times.
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Vision Phoenix 1212 S5 User Manual Set Offset To set an offset location press the offset number button until you reach the desired number. Offset number 1 is always reserved for the machine home (upper left corner 0,0,0) and can not be overwritten.
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Vision Phoenix 1212 S5 User Manual Tools Screen The Tools Screen contains ten buttons and one slider that is associated with the spindle button. The X button exits this screen and jumps to the screen above. The vise button is used to set the location of the center of a vise if used on this machine.
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Measure Feature Press plate size, then measure in Vision software. The machine goes into measure mode, the laser pointer turns on, and the machine screen will change to the Measure screen shown below. Using the X and Y jog buttons on this screen, jog the laser pointer to the top left corner of the desired engraving area and press the green check (select) mark.
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Vision Phoenix 1212 S5 User Manual Emergency Stop Screen When the Emergency button is activated on the machine the Emergency Stop Screen will appear on the Front Panel and not allow the operator to do anything on the machine until the Emergency stop is deactivated.
Double-sided tape or Multi Mat material are available from your Vision Distributor or directly from Vision. The quick lock vise is an optional accessory for the Vision Phoenix 1212 - see the Optional Accessories section for details.
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Vision Phoenix 1212 S5 User Manual Edge Guides: The t-slot table edge guides need to be adjusted to the thickness of material that you are engraving. If they are not adjusted properly, the machine may not engrave characters completely. Edge Guides (Side View ) To adjust the edge guides, loosen the edge guide thumbscrews and raise the edge guides to their top position, then lightly tighten the thumbscrews.
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“Non-nose-riding” - WITHOUT proximity sensor When setting a depth in the Vision software, the proximity sensor should be turned off in the Cut Toolbox (in the Vision software program before sending the job to the machine). Also, make sure that there is no “float”...
In the following sections, there are 4 example jobs the user can use to learn the different ways to use the Vision Phoenix 1212. In the first section, the machine will be set up to perform a diamond drag operation on coated aluminum and a simple plate will be engraved.
In this first example, Diamond Drag engraving will be performed on a 3" x 2" plate. The material used for this example application is black painted aluminum. Starting with a new file in Vision software, the first step is to adjust the plate size to match the plate to be engraved.
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Vision Phoenix 1212 S5 User Manual In order to align the text to the center of the plate, select Layout Arrange and Distribute Align to Sign Blank Center (as shown below) from the top toolbar. Note that there are several ways to align objects within the Vision software.
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Vision Phoenix 1212 S5 User Manual Next, the material should be placed on the engraving table, with the upper left corner of the material positioned in the home position (upper left corner of the engraving table). Note that the Multi Mat material has been placed on the t-slot table in order to hold the engraving material in place.
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Vision Phoenix 1212 S5 User Manual We want to first perform a dry run to verify we will be engraving in the correct area. On the machine press the magnifying glass to use the laser feature to outline a box around the area we will be engraving.
The cutter is now zeroed. To run a job, set up the job in the Vision Software. (For more information on this, see the Vision Engraving Software manual and the example job file in the next section). Put the material on the t-slot table as described in the previous section.
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Vision Phoenix 1212 S5 User Manual As with Example Job 1, the first step is to set the plate size in the Vision software. Then, we will enter the text using the Frame Text Compose tool as shown below. With this tool selected, text will automatically be centered and have automatic Kerning. In the below example, the font was changed to Casual1, with a height of 1.250 inches and a slant of 19 degrees.
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Vision Phoenix 1212 S5 User Manual Select the Engrave Icon to send the file to the engraver. Place the material on the table (shown with Multi Mat on the t-slot table to hold the engraving material in place), and press the start button on the machine to begin engraving.
5.4.3 Burnishing In this section, we will set up to engrave with a burnishing cutter. The figure below shows the Vision Phoenix 1212 spindle with a burnishing cutter and an optional EZ Rider burnishing adapter. The Vision Phoenix 1212 spindle with burnishing cutter Burnishing is different than standard rotary engraving mainly because the nose cone is not used to set the depth of cut.
Example Job 3 - Burnishing In this example, another feature in the Vision Software will be introduced. We will create a Plate Object in order to create multiple items with different text engraved on a single 8 x 6 inch (203 x 152 mm) piece of coated brass (also known as black brass or trophy brass).
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Change the settings to Always compress or expand text to fit width, Method: Width compress/expand, and Apply to: Each Line Individually. Deselect Word Wrap, then select OK. For a detailed description of all the font modifications possible, refer to the Vision software help or user manual.
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In this example, a text file was created in order to copy and paste the variables into the Vision software. Highlight the text and select copy from the edit menu (or right click and select copy). Note that in this example, the two variables are entered as subsequent lines in the text file and that there may be difficulties when importing from other file formats.
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Also, if there are more variables than can be fit into one plate in the Vision software, multiple plates (or pages) are automatically generated for individual output to the engraver. The lower right corner of the Vision software screen allows the user to view the individual pages.
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Vision Phoenix 1212 S5 User Manual To finish this example job, set up the engraver for a metal burnishing application as described in the previous section and select the Engrave icon from the left toolbar, then click on the Tool Setup icon, chose Metals(Burnishing) as the material and click on OK.
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Vision Phoenix 1212 S5 User Manual Now we round the corners by selecting the rectangle and pressing the round corners icon. In the text box put in .100 and click apply. Use the Frame Text Compose Tool to add text to the badge.
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Vision Phoenix 1212 S5 User Manual Holding Down Material Secure the material on the t-slot table. It is best to use Multi Mat to hold the material in place. The multi mat is great for holding the material when engraving and can also be used when profile cutting all the way through thinner materials.
It is often required that a scanned image or a bitmap file is requested to be engraved. Since the Vision engraver is vector based and requires vector lines in order to follow a path for engraving, these bitmaps will need to be converted to vector images before being sent to the engraver.
When an outline of an object needs to have the interior, or sections of the interior engraved, the Hatch Fill tool is used. As an example, if a simple circle is drawn in the Vision software, but the user wants to engrave the entire circle, not just the outline, a hatch fill is used to create the vector fill path for the engraver to follow.
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Step by Step Operation Filling a simple object After creating a new file in the Vision Click, hold and drag a circle, then select the Hatch software, draw a circle using the Circle icon Fill icon from the Stroke and Fill Tools flyout menu.
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Vision Phoenix 1212 S5 User Manual Filling Outline Text Hatch fills can be applied to outline text, but not single line text. In the below example, Arial text was used by selecting the Frame Text Compose icon and clicking in the middle of the plate to create the text as shown.
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Break Path icon to separate the individual outlines. Next, we will need to create a path. The Vision Express software has an intelligent path tool that will automatically detect portions of the graphic that are within outside vector lines and will create a hatch fill with the center portions left as unfilled.
Step by Step Operation Advanced Operation The following sections are for users that have progressed through the step-by-step operation of the Vision Phoenix 1212 and want to know how to get the most out of their engraver. It can be challenging to correctly position text and/or graphics. Odd shaped items, which are difficult to measure or locate on the engraving table, pose the biggest problem to most users.
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The software defaults to offset #1 (top left corner of engraving table) so we will need to tell it to use this custom home in the software. Go to the Vision 10 software, click on the tool path to be engraved and press the engrave icon.
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Vision Phoenix 1212 S5 User Manual Now press the measure button. Use the touch panel on the machine to Jog to the top left of the area to be engraved. Press the yellow select button in the middle of the screen, and the yellow background will disappear. Now jog to the bottom right of the area to be engraved and press the green select button.
A common and easy way to position text and graphics is to use the Red Dot Laser Pointer along with an outline of the area to be engraved in the Vision 10 Software. The Following example will walk the user through the process.
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X and Y readouts for the upper left and the lower right corners of your engraving area. In the Vision 10 software we will now draw guidelines using the measurements we wrote down. To add a guideline, click with the right mouse button anywhere within the plate area. Now select Edit Guides.
Creating a Center Driver In this section, a custom driver will be created based on the Phoenix 1212 S5 Vise driver that will allow the user to set a home position in the center of an engraving area. The Vision 10 software will automatically position the job based on this center location.
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Vision Phoenix 1212 S5 User Manual The Plot widow will appear and from the Selected Driver drop down list, select the Phoenix 1212 S5 Vise driver. If this driver has not been installed, refer to the section - Installing Additional Drivers.
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Vision Phoenix 1212 S5 User Manual Click on Apply, then click on OK. Select the Phoenix 1212 Center Driver we just created from the Selected Driver drop down list. Change the settings in the Move fields to 0 for both X and Y move, click on Apply and then click on Close.
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Vision Phoenix 1212 S5 User Manual Type in the text or import the graphics you wish to use and center them in the plate. Now, we need to set the home position (set offset) for the item we are engraving. Move the spindle to the center of the engraving area.
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Select the Engrave icon from the left side toolbar. Double check to make sure that the Device is set to the Phoenix 1212 S5 Center Driver (on the top toolbar). Choose your material from the Material Setting drop down list on the top toolbar.
Vision Phoenix 1212 S5 User Manual 5.5.5 Adjusting Spindle Pressure In some cases, the pressure applied by the spindle (when engraving with the proximity sensor), will need to be adjusted. The Spindle Pressure Spring Adjustment knob can be turned to increase or decrease the amount of pressure.
Installing Additional Drivers If you need to install additional drivers, such as the Phoenix 1212 S5 Vise driver or for another machine, in the Vision 10 software, select File from the top menu bar, then select Install and click on Cutting Devices.
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Vision Phoenix 1212 S5 User Manual The installation will proceed and the below window will appear briefly. When this window closes automatically, the driver(s) will then be available in the Device drop down list. If you wish to uninstall driver(s), simply follow the above procedure, and deselect the drivers by removing the check mark to the left of the machines you want to uninstall from the Manufacturer section of the Driver Installation Wizard window, then click on Next to remove those drivers.
Step by Step Operation Maintenance Vision strives for the highest quality in their manufacturing process to provide you with the most cost effective, reliable engraving machine in use today. Please remember that proper maintenance and care is necessary to achieve maximum product life expectancy.
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Vision Phoenix 1212 S5 User Manual types of nose cones are available; one nose cone is designed to be used with the vacuum system, the other is not. Cleaning methods depend on the type of nose cone in use. With a vacuum chip removal system, most of the chips will be removed during the engraving process. If the suction nozzle becomes clogged, remove the hose connection to the nose cone.
2 years under moderate usage. To replace the belt, follow the steps below. NOTE: Be sure to purchase the specified replacement belt from Vision Engraving Systems. Having the correct belt size ensures proper operation of your engraver. NEVER EXCESSIVELY STRETCH THE BELT! Step 1 - Remove 4 screws on each side of Carriage Cover (8 screws total).
Vision Phoenix 1212 S5 User Manual Then remove the 2 Allen Head Button screws under the back cover on each side of the machine. (Right side not shown). Remove the 3 Allen Head Button screws on the inside-front of each side cover. (Right side not shown).
Vision Phoenix 1212 S5 User Manual Changing the Motor Brushes Motor brushes are a wear item on the engraver and will eventually require replacement. Motor brushes experience wear during rotary engraving or cutting operations. The life of the motor brushes will depend on the usage of the machine and they will typically last for several years.
Vision Phoenix 1212 S5 User Manual Troubleshooting Engraving Problems Problem: Engraving on the plate is ”slanted“. Possible solutions: 1. Check material for squareness. Is the engraving material square? 2. Check to see if the material on the table is indeed at a true home and is square to your T-slot edge guides.
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Vision Phoenix 1212 S5 User Manual Problem: There is ”fuzz“, ”fur“ or lines in the bottom of my cut showing each cutter path. Steps are noticeable in the bottom of the cut. Possible solutions: 1. This can be caused by dull cutters, the wrong cutter, or not enough overlap for each cut. Try changing cutter size slightly.
Vision Phoenix 1212 S5 User Manual Mechanical Problems Problem: No X, Y or Z-Axis movement. Possible solutions: 1. Check that the power switch is on. 2. Check the power cable to make sure it is plugged in properly to the machine.
The system allows prompt removal of chips and dust created in the engraving process, reducing contamination and overheating in the spindle area. Chip removal also prevents the cutter from skipping over letters due to stray particles. This vacuum chip removal system is available with or without a Vision vacuum nose cone.
This will keep the material from bowing in the center. The quick lock vise will only work on square or rectangular material. To hold down irregular shaped objects, you must use some other method. Ask your Vision Distributor or Vision if you need more information on this feature.
Vision Phoenix 1212 S5 User Manual Hold Down Clamps Wedge Clamps Simply slide the clamp onto the T-slot table surface and position it over the edge of the engraving stock. The downward clamping force eliminates bowing. This clamp can be used with material up to 1/4” thick.
Vision Phoenix 1212 S5 User Manual Fixtures Universal Pin Fixtures Available for the Versa Vise, T-slot table, and Self-Centering Vise. Also usable with other computerized engravers and Pantographs. These fixtures enable engraving on uniquely shaped items such as pens, lighters, knives, keychains, and more.
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Vision Phoenix 1212 S5 User Manual Adjustable Pen Fixture Enables engraving on most pens and cylindrical items that vary in diameter from end to end. Available for most computerized engravers and Pantographs. It is also usable with the Versa Vise and Self- Centering Vise.