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Table of Contents
Related Manuals for Palmgren CS 250
Summary of Contents for Palmgren CS 250
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Page 2: Table Of Contents
Installation and assembly ..................20 3.4.1 Requirements of the installation site ............20 3.4.2 Fasten the substructure of the circul ar metal saw CS 250 on the floor..21 3.4.3 Mount the lever arm ..................21 3.4.4 Mount the saw blade ..................21 First use........................ - Page 3 3.5.5 Power supply ....................23 3.5.6 Check the running direction of the saw blade ..........23 Operation Safety ........................24 Control and indicating elements CS 250 .............. 24 Insert workpiece ..................... 25 Saw blade speed....................26 4.4.1 Speed change ....................26 4.4.2 Select the toothing and the shape of the tooth ..........
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Page 4: Safety
Safety Safety Glossary of symbols gives additional indications calls on you to act • enumerations This part of the operating manual • explains the meaning and use of the warning references contained in the operating manual, • explains how to use the circular metal saw properly, •... -
Page 5: Safety Warnings (Warning Notes)
Safety Safety warnings (warning notes) 1.1.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (pictograms) and warnings for the specific danger and its (possible) consequences. Alarm expres- Pictogram Definition/Consequences sion... -
Page 6: Other Pictograms
Safety 1.1.2 Other pictograms Caution Activation forbid- Pull the mains Use protective Use ear protec- den! plug! goggles! tion! slide risk! Use protective Use protective Wear a safety suit! Protect the envi- Contact address gloves! boots! ronment! Proper user Usage WARNING! Improper use of the circular metal saw •... -
Page 7: Possible Dangers Caused By The Circular Metal Saw
Safety The circular metal saw is designed and manufactured to saw cold metals, cast materials and other plastic materials that are not harmful to health and do not generate dust. The circular metal saw must not be used on wood. The pieces to be cut need to be of a shape that will allow them to be securely attached in the work holder vice and ensure that the piece does not come loose when it is being sawed. -
Page 8: Qualification Of Personnel
Safety WARNING! THE CIRCULAR METAL SAW MAY ONLY BE USED WITH THE SAFETY DEVICES ACTI- VATED. Disconnect the circular metal saw whenever you detect a failure in the safety devices or when they are not fitted! All additional installations carried out by the operator must incorporate the prescribed safety devices. -
Page 9: User Positions
Safety The user must Obligations • have received training in operation of the circular metal saw, of the user • know the function and principle of operation, • before the machine is first used have read and understood the operating manual, be familiar with all safety devices and regulations. -
Page 12: Safety During Operation
Safety • protective goggles or face guard, • protective gloves, • safety shoes with steel caps, • ear protection. Before starting work, make sure that the prescribed individual protection gear is available at the workplace. CAUTION! Dirty or contaminated personal protection gear can cause disease. Clean your personal protection gear after each use, regularly, at least once a week. -
Page 13: Safety During Maintenance
Safety 1.10 Safety during maintenance Report and Inform operating staff in good time of any repair and maintenance work. document Report all safety-relevant changes or performance details of the circular metal saw. Document any changes all changes, have the operating manual changed accordingly and train the machine operators. 1.10.1 Disconnecting the circular metal saw and making it safe Unplug the circular metal saw from the mains before beginning any maintenance or repair work. -
Page 14: Accident Report
Safety 1.11 Accident report Inform your superiors and Colovos Company immediately in the event of accidents, possible sources of danger and any actions which almost led to an accident (near misses). These near misses can have many causes. The sooner they are notified, the faster the causes can be eliminated. INFORMATION In the description of the execution of work with and on the circular metal saw, we highlight the dangers specific to that work. -
Page 15: Technical Data
Technical data Technical data The following information gives the dimensions and weight and are the manufacturer‘s author- ised machine data. Power connection CS 250 Connection 115V; 1 HP; ~60 Hz Cutting range CS 250 round, max. 1.38" rectangular, max. 1.38"x1.38"... -
Page 16: Emissions
Technical data Operating material CS 250 Spindle of the machine vice Commercial heavy grease Plain bearing Commercial heavy grease Blank steel parts e.g. machine oil (Mobil oil, Fina, ...), motor oil, motor oil is acid-, stain- and resin-free. Emissions The level of noise (emission) emitted by the circular metal saw is less than 80 dB(A). -
Page 17: Dimensions Cs 250
Technical data Dimensions CS 250 Abb.2-1: Dimensions CS 250 Page 17... -
Page 18: Assembly 3.1 Extent Of Supply
Assembly Assembly INFORMATION The circular metal saw comes pre-assembled. Extent of supply When the machine is delivered, immediately check that the circular metal saw has not been damaged during shipping and that all components are included. Also check that no fastening screws have come loose. -
Page 19: Storage
Assembly Observe the preventing of accidents issued by your association for the prevention of occupational accidents and safety in the workplace or other inspection authorities. Hold the loads properly. Never walk under suspended loads! Storage ATTENTION! Improper storage may cause important parts to be damaged or destroyed. Store packed or unpacked parts only under the intended environmental conditions. -
Page 20: Installation And Assembly
The mains plug of the circular metal saw must be freely accessible. 3.4.2 Fasten the substructure of the circular metal saw CS 250 on the floor Fasten the substructure on the floor with shear connector screws M10. Illustration: 3-1: Machine substructure CS 250... -
Page 21: Mount The Lever Arm
Assembly 3.4.3 Mount the saw on the machine substructure ATTENTION! Danger of crushing and overturning. Proceed with caution during the work described below. CAUTION! The circular metal saw needs to be mounted on the machine sub- structure by at least two persons. -
Page 22: Mount The Saw Blade
Assembly 3.4.6 Mount the saw blade Mount your saw blade “Mounting and replacing the saw blade“ on page 39 First use WARNING! Personnel and equipment may be endangered if the circular metal saw is first used by inexpert staff. We do not take liability for any damage caused by incorrect commissioning. 3.5.1 Checking Check the following. -
Page 23: Fill In Coolant
Assembly 3.5.4 Fill in coolant CAUTION! Danger of destroying the pump by dry running. When the circular metal saw is switched on, the coolant pump is switched on. The pump is lubricated by coolant. Do not operate the pump without coolant. “Filling in / Rinsing / Replacing“... -
Page 25: Operation
Operation Insert workpiece The machine vice serves as clamping device of the workpiece. Clamping jaws The machine vice con- sists of the working table, the clamping jaws, Workpiece the hand wheel. The clamping jaws at the front back moved simultaneously, this way the machine vice will clamp the clamp Hand wheel... - Page 27 Operation Massive material Profile material Toothing Illustration: 4-6: Table for toothing Example: Profile material wall thickness 3 mm = toothing 10 Massive material diameter 40 mm = toothing 12 Page 27...
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Page 29: Sawing Of Angles
Operation Sawing of angles The circular metal saw can be turned from -45° to 45° in order to allow angular saw cuts. Angle scale Locking lever cutting angle Illustration: 4-9: Setting of angle cut CAUTION! Make sure that the saw is clean and free of chips in the slewing area before adjusting it. Loosen the locking lever. -
Page 30: Cooling
Operation Cooling ATTENTION! Damage to the pump in the event of dry running. When the circular metal saw is switched on the coolant pump is switched on. The pump is lubricated by the coolant. Do not start up the pump without coolant. Turn the dosing stop valve in direction of the coolant hose until the coolant penetrates. -
Page 31: Maintenance
Maintenance Maintenance In this chapter you will find important information about • inspection, • maintenance, • repair. The diagram below shows which of these headings each task falls under. MAINTENANCE Inspection Maintenance Repair Measuring Rough cleaning Repairs Testing Fine cleaning Replacing Conserving Adjusting... -
Page 32: Safety
Maintenance Used oils must be delivered to a collection centre. Consult your superior if you do not know where the collection centre is. Safety WARNING! The consequences of incorrect maintenance and repair work may include: • Very serious injury to staff working on the machine, •... - Page 34 Maintenance INTERVAL WHERE? WHAT? HOW? Regularly remove the chips which are accumulating below the clamping jaws. To do so, use a thin, flat brush. as required CAUTION! Never clean the vice with compressed air. • Lubricate the arbor of the bearing block as required Lubricating nipple Arbor...
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Page 35: Mounting And Replacing The Saw Blade
Maintenance INTERVAL WHERE? WHAT? HOW? The coolant pump is almost maintenance-free. • Replace the cooling agent regularly, depending on usage. • Rinse the coolant pump when using coolants which leave resi- dues. • In order to exchange the coolant liquid, pump it into an appropri- every six ate collecting vessel and refill the coolant liquid. -
Page 37: Dimensions Of Sawing Flange
Maintenance 5.3.1 Dimensions of sawing flange Illustration: 5-7: Sawing flange CS250 Repair For any repair work, get assistance from an employee of Colovos Company‘s technical service or send us the circular metal saw. If the repairs are carried out by qualified technical staff, they must follow the indications given in this manual. -
Page 38: Spare Parts
Spare parts 6 Spare parts Spare parts Abb.6-2: Front view - CS250 Page 38... - Page 39 Spare parts optional Page 39...
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Page 40: Ersatzteilliste - Spare Parts List - Cs250
Spare parts Ersatzteilliste - Spare parts list - CS250 Designation Qty. Size Item no. Socket-head cap screw M5x10 optional Cover 0330225002 optional Washer Ø5 Cooling agent hose Ø10 0330225004 optional Cooling agent hose Ø12 0330225005 optional Socket-head cap screw M5x10 Washer Ø5 Reducer / Hose clip... - Page 41 Spare parts Designation Qty. Size Item no. 49-2 Scale 03302250492 49-3 O-ring B2840 03302250493 Angle pull-spring 0330225050 Hexagon head screw M10x25 Washer Ø10 53-1 Electric box housing 03302250531 53-2 Electric box cover 03302250532 53-3 Socket-head cap screw M5x10 53-4 Socket-head cap screw 53-5 Washer Ø5...
- Page 42 Spare parts Designation Qty. Size Item no. n i l n i l n i l 108-1 Snap ring 033022501081 Snap ring 03302250109 Snap ring 03302250112 Bearing 3207A-RS 0403207.2R O ring 71x2,65 03302250114 Worm gear year of manufacture from 2009 Snap ring 32x1,5 03302250117...
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Page 44: Anomalies
Anomalies Anomalies Anomalies in the circular metal saw CAUSE/ ANORMALTY SOLUTION POSSIBLE EFFECTS Saw motor overloaded • Suction of motor cooling air hin- • Check and clean dered • Motor not correctly fixed • Requires technical service! Have • Power unit for saw belt not cor- the machine repaired in the work- rectly fixed shop... -
Page 45: Appendix 8.1 Copyright
Appendix Appendix Copyright 2010 This document is copyright. All derived rights are also reserved, especially those of translation, re-impression, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, whether partial or total. The company reserves the right to make technical alterations without prior notice. Terminology/ Glossary TERM EXPLANATION... -
Page 46: Product Follow-Up
Appendix Product follow-up We are required to perform a follow-up service for our products which extends beyond shipment. We would be grateful if you could send us the following information: • modified settings, • experiences with the circular metal saw, which could be important to other users, •... -
Page 47: Liability Claims For Defects / Warranty
Appendix Liability claims for defects / warranty Note regarding disposal / options to reuse: Please dispose of your device environmentally friendly by disposing of scrap in a professional way. Please neither throw away the packaging nor the used machine later on, but dispose of them according to the guidelines established by your city council/municipality or by the corresponding waste management enterprise. -
Page 48: Decommissioning
Appendix 8.5.1 Decommissioning CAUTION Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons • Pull off the mains plug. • Disconnect the connection cable. • Remove all environmentally hazardous operating fluids from the used device. •... -
Page 49: Disposal Of Lubricants And Coolants
Appendix 8.5.5 Disposal of lubricants and coolants ATTENTION Please imperatively make sure to dispose of the used coolant and lubricants in an envi- ronmentally compatible way. Observe the disposal notes of your municipal waste man- agement companies. INFORMATION Used coolant emulsions and oils should not be mixed up since it is only possible to reuse used oils which had not been mixed up without pre-treatment.