Related Manuals for ABB DPA UPScale ST40
Summary of Contents for ABB DPA UPScale ST40
- Page 1 User Manual DPA UPScale ST S2 10 – 200 kW © Copyright 2017 ABB, All rights reserved...
- Page 2 Document information File name 4NWP101759R0001_OPM_ABB_DPA_UPSCALE_ST_S2-10-200kW_EN_REV-C.docx : DPA UPScale ST S2 UPS model Date of issue : 10.12.2015 Article number : 4NWP101759R0001 Document number : 4NWD002986 Revision Foreword This UPS operates with mains, battery or bypass power. It contains components that carry high currents and voltages.
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Page 3: Table Of Contents
Contents 1 Safety regulation ..................6 1.1 Safety rules ......................6 1.2 Safety symbols and warnings ................7 2 General information ................... 8 2.1 Declaration of safety conformity and CE marking ..........8 2.2 Nameplate and identification ................9 3 System description.................. 10 3.1 System architecture ................... - Page 4 5.4.1 Input connections ........................... 29 5.4.1.1 Mains supply and earth connection ................29 5.4.1.2 Single input feed ......................30 5.4.1.3 Dual input feed ......................30 5.4.2 Output connections ........................31 5.4.2.1 Load connection ......................31 5.5 Internal batteries ....................32 5.5.1 Internal battery modules DPA UPScale ST S2 40 ................
- Page 5 7.2.2 Generator ON facilities ........................54 7.3 Manual bypass ....................55 7.3.1 From invert to bypass ........................55 7.3.2 From bypass to inverter ......................... 56 7.4 Adding & replacement of a power module ............57 7.4.1 In a single-module system ......................57 7.4.1.1 How to extract a ups-module in single module systems ..........
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Page 6: Safety Regulation
1 Safety regulation 1.1 Safety rules This UPS operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed UPS is grounded to earth and IP20 rated against electric shock and foreign objects. Installation and service have to be performed by the manufacturer’s qualified technicians or their certified service partners. -
Page 7: Safety Symbols And Warnings
HIGH FAULT CURRENTS (LEAKAGE CURRENTS): BEFORE CONNECTING THE MAINS, YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION! WARNING! THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS CIRCUIT BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES. -
Page 8: General Information
2 General information THIS IS A PRODUCT FOR COMMERCIAL AND INDUSTRIAL APPLICATION IN THE SECOND ENVIRONMENT AS DEFINED IN IEC/EN 62040-2 CHAPTER 4 – INSTALLATION RESTRICTIONS OR ADDITIONAL MEASURES MAY BE NEEDED TO PREVENT DISTURBANCES WARNING! The UPS must be installed according to the recommendations in this manual. To operate the UPS at peak efficiency, your installation site should meet the environmental parameters outlined in this manual. -
Page 9: Nameplate And Identification
UPS systems. High reliability, low operating costs and excellent electrical performance are only some of the highlights of this innovative UPS solution. The criteria and methods implemented at ABB for the design and manufacture correspond to the most stringent quality standards. -
Page 10: System Description
3 System description The DPA UPScale ST S2 is a three-phase transformerless uninterruptible power supply (UPS). It is a true on-line double conversion UPS providing quality power for sensitive equipment. It is a modular UPS consisting of: DPA UPScale modules, rated power 10kW or 20kW Maintenance bypass switch Incoming and outcoming terminals Communication interfaces... -
Page 11: System Architecture
3.1 System architecture The DPA UPScale ST S2 System has a decentralized parallel architecture (DPA). Each DPA UPScale module has its own: Rectifier and inverter DC booster Static bypass Battery connection Control logic LCD control panel Fig 3.1-1: System architecture Therefore, the UPS does not have common components. -
Page 12: Main Elements Description
3.2 Main elements description 3.2.1 Single line diagram Fig 3.2.1-1: Single line diagram 3.2.2 Functional description Section Component Functional Description Main input terminals Rectifier mains terminal, Phase 1 Provides a connection between the utility supply Rectifier mains terminal, Phase 2 and the rectifier input Rectifier mains terminal, Phase 3 Neutral terminal... - Page 13 Battery terminals Provides a connection between the external +,N,- Battery Terminal battery and the UPS Battery circuit breaker FX-1 Battery circuit breaker Module 1 Battery overcurrent protective device (MCB). FX-2 Battery circuit breaker Module 2 Each power module has a battery breaker FX-3 Battery circuit breaker Module 3 FX-4...
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Page 14: Control And Monitoring
3.2.3 Control and monitoring Section Component Functional Description Customer interface Up to 5 input dry contacts used for remote shut down and generator operation facilities, Customer input dry ports battery temperature sensor or customer function Up to 5 output dry contacts used for signaling UPS status (eg, mains failure, load Customer output dry ports on inverter, battery low, common alarm, etc.) -
Page 15: Multi Cabinet Configuration
3.3 Multi cabinet configuration The DPA UPScale ST S2 may be paralleled to increase the power capacity up to 400 kW in steps of 10 or 20 kW. A maximum of 20 modules can be paralleled. The following system configurations are available: DPA UPScale S2 ST40... -
Page 16: Operating Modes
3.4 Operating modes 3.4.1 Mode “ON-LINE” In on-line mode, the load is connected to the inverter (INV) and the rectifier (Line1) is supplied by the main utility supply. The on-line mode protects the load from any utility main disturbance or failure. Fig 3.4.1-1: “ON LINE”... -
Page 17: Mode "Off-Line" (Eco Or Bypass Mode)
3.4.2 Mode “OFF-LINE” (Eco or bypass mode) In "OFF-Line Mode”, the load is supplied from the bypass mains (LINE 2) through the static bypass (BYPASS). The Inverter is OFF. Fig 3.4.2-1: “OFF LINE” operating mode The OFF-Line mode status is shown in the mimic of the control panel per module as follow: LED Indicator Color LINE 1... -
Page 18: Mode "On-Battery" (Battery Mode)
3.4.3 Mode “ON-BATTERY” (Battery mode) In ON-Battery Mode, the load is connected to the inverter (INV) and the inverter is supplied by the battery. The utility main supply is not available (LINE 1) Fig 3.4.3-1: “ON BATTERY” operating mode The ON-Battery Mode status is shown in the mimic of the control panel per module as follow: LED Indicator Color LINE 1... -
Page 19: Maintenance Bypass
3.4.4 Maintenance bypass The maintenance bypass mode is achieved using the IA1 bypass switch on the front of the UPS: POSITION OF SWITCH EFFECT Bypass-Switch Closed (Load supplied directly from bypass mains) Bypass-Switch Open – Normal operating condition (Load supplied by inverter) Fig 3.4.4-1: “Maintenance bypass”... -
Page 20: Packing, Transportation & Storage
4 Packing, transportation & storage This chapter contains all the information necessary for the correct packing, transportation and unpacking of the UPS. IF THE UPS IS NOT INSTALLED IMMEDIATELY, THE FOLLOWING GUIDELINES MUST BE FOLLOWED: TRANSPORT: UPS CABINETS AND/OR BATTERY CABINETS CAN FALL OVER. USE THE SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE CABINETS. -
Page 21: Packing & Transportation
MANDATORY trains If inappropriate packaging is the cause of damages, ABB reserves the right to cancel the warranty. The UPS and accessories are delivered on a specially designed pallet that is easy to move with a forklift or a pallet jack. Always keep the UPS in an upright position and do not drop the equipment. Do not stack the pallets (because of the high-energy batteries involved and their heavy weight.) - Page 22 4.2 Unpacking Upon receiving the goods, make sure that they correspond to the material indicated in the delivery note. Carefully examine the packed unit(s) for any sign of physical damage. Two TiltWatch indicators (see Figure 4.2-1) are placed on two sides of the packed unit, in a visible position. They should both be intact and not colored red.
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Page 23: Sea Freight Light Package (Cardboard Box)
4.2.2 Sea freight light package (cardboard box) Perform the following steps to unpack the UPS equipment from the light packaging: 1. Cut the two green straps that lock down the cardboard box. Remove the box by pulling up the upper part of it, and then slide up the rest of the carton box starting from the bottom to the top. 2. -
Page 24: Sea Freight Cases (Wooden Box)
4.2.3 Sea freight cases (wooden box) Perform the following steps to unpack the UPS equipment from the sea freight package: 1. Disassemble the wooden box by removing all screws. 2. Remove the plastic film and bag from the UPS by cutting it, taking care not to damage the cabinet;... -
Page 25: Storage
4.3 Storage 4.3.1 UPS If you plan to store the UPS prior to use, keep it packed in a dry, clean and cool storage room with an ambient temperature between -25°C to +70°C and humidity below 95% non-condensing. If the packing container is removed, protect the UPS from dust. THE UPS, THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED. -
Page 26: Installation
5 Installation 5.1 Environmental condition The UPS is designed for indoor location, in a restricted access location only and should be located as follows: 5.1.1 Climatic conditions ºC Ambient temperature 0 to +40 Relative humidity Conditions of condensation Presence of wind-driven rain, snow, hail, etc Conditions of water from sources other than rain... -
Page 27: Ups And Battery Location
5.3 UPS and battery location The minimum clearances needed to allow proper airflow around the UPS, and to allow proper service and maintenance, must be observed. They are detailed below: Fig 5.3-1: UPS and battery location (Clearances) UPS + battery DPA UPScale S2 Cabinets ST40, ST60, ST80, ST120 ST200... -
Page 28: Ups Connections
5.4 UPS connections The customer has to supply the wiring to connect the UPS to the local power source (see chapter 5.7). The electrical installation procedure is described in the following text. The installation inspection and initial start-up of the UPS and extra battery cabinet must be carried out by qualified service personnel, such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer. -
Page 29: Input Connections
5.4.1 Input connections BEFORE PROCEEDING READ THE CHAPTER ELECTRICAL INSTALLATION (CHAPTER 5.4) AND ENSURE BEFORE STARTING CONNECTING THE CABLE TO THE UPS THAT: NOTE TO ENSURE CORRECT OPERATION OF THE UPS, THE VOLTAGE TOTAL HARMONIC DISTORTION (THDU) OF THE MAINS SHALL NOT EXCEED THE 75% ACCORDING TO THE LEVELS OF THE STANDARD IEC 61000-2-2. -
Page 30: Single Input Feed
Under the connection terminal of the UPS there is a cable-fixing rail to facilitate the proper fastening of the cables. NOTE: The UPS is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass). 5.4.1.2 Single input feed To achieve correct input cabling refer to chapter 5.7.1. -
Page 31: Output Connections
For minimum recommended input cable sections and fuse ratings refer to chapter 5.7.1. Under the UPS connection terminal there is a cable-fixing rail to facilitate the proper fastening of the cables. 5.4.2 Output connections Before you start connecting the loads, ensure that the sum of the indicated UPS module rated powers (OUTPUT POWER) on the nameplates (on “the front side”... -
Page 32: Internal Batteries
5.5 Internal batteries 5.5.1 Internal battery modules DPA UPScale ST S2 40 There is space for up to 80x 7/9Ah internal batteries in the DPA UPScale ST S2 40 FRAME. Different battery and system configurations are shown in the drawing below. NOTE: For DPA UPScale M-10 kW UPS systems, it is permissible to use 20-50 (only even numbers) 12 V battery blocks depending the power sourced on the output... -
Page 33: Internal Battery Modules Dpa Upscale St S2 40
For DPA UPScale M-20 kW UPS systems, it is permissible to use 30-50 (only even numbers) 12 V battery blocks depending the power sourced on the output. (For more information refer to chapter 6 of the technical data sheet). IMPORTANT: For maximum battery autonomies with the corresponding output power range and number of battery blocks per string, refer to the “battery characteristics”... -
Page 34: External Batteries
5.6 External batteries KEEP AWAY FROM BATTERY POLES AS THESE CARRY DANGEROUS DC VOLTAGES THAT CAN CAUSE FATAL ACCIDENTS. NOTE: MANIPULATION OF THE BATTERY SYSTEM SHOULD ONLY BE PERFORMED BY TRAINED SERVICE AND MAINTENANCE PERSONNEL FROM THE MANUFACTURER OR HIS CERTIFIED SERVICE PARTNERS. INAPPROPRIATE MANIPULATIONS OF THE BATTERIES CAN CAUSE SPARKS. - Page 35 NOTE: For UPS-Systems DPA UPScale M-10kW, M-20kW it is permissible to use 40-50 (only even numbers) of 12V-battery blocks. For UPS-System UPScale M-20kW use only 48-50 (only even numbers) of 12V-battery blocks. NOTE: Set-up the correct number of battery blocks on control panel (menu: service-set-up). Frame: DPA UPScale ST S2 80 or ST 120 frames with Modules M 10 or M 20 CBAT UPScale-120 CBAT UPScale-200...
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Page 36: Connection Of External Battery Cabinet For Dpa Upscale
5.6.2 Connection of external battery cabinet for DPA UPScale™ For redundant multi-module systems, it is normally recommended to provide each UPS module with its own separate battery. In this way, the redundancy is extended to the batteries. Figures 5.6.3-1 and 5.6.4-1 show how to connect the batteries in the external battery cabinet and in the DPA UPScale frames ST 80 or ST 120. -
Page 37: Connection Of External Separate Battery For Dpa Upscale
5.6.3 Connection of external separate battery for DPA UPScale External battery cabinet UPScale for Frame : DPA UPSCALE ST S2 120 separate batteries per module Battery Battery Battery Battery Battery Seperate Battery Fuses Fuses Fuses Fuses Fuses for UPS for UPS for UPS for UPS for UPS... -
Page 38: Electrical Wiring
5.7 Electrical wiring The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer. - Page 39 UPScale ST 120 Fig 5.7.2-3: Battery Input Output UPScale ST 200 Fig 5.7.2-4: Input Output Input Output Battery Battery Modifications reserved Page 39/79...
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Page 40: Single Input Feed (Standard Version)
5.7.3 Single input feed (standard version) 5.7.3.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected. Fig 5.7.3.1-1: Single input feed block diagram 5.7.3.2 Cable sections Output 3x400V/230V @ Input 3x400V/230V Battery cosphi 1.0 Cable E (mm Load for CBAT UPScale 120 Frame type... -
Page 41: Dual Input Feed (Optional Version)
5.7.4 Dual input feed (optional version) 5.7.4.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected Fig 5.7.4.1-1: Dual input feed block diagram 5.7.4.2 Cable sections Output 3x400V/230V Input 3x400V/230V Bypass 3x400V/230V Battery @ cosphi 1.0 Max. -
Page 42: Control And Monitoring
6 Control and monitoring 6.1 Control panel module ONLY PERSONS TRAINED BY THE MANUFACTURER’S SERVICE TECHNICIANS OR HIS CERTIFIED SERVICE PARTNERS ARE ALLOWED TO OPERATE THE CONTROL PANEL WITH CLOSED DOORS. ALL OTHER INTERVENTIONS ON THE UPS HAVE TO BE PERFORMED BY THE MANUFACTURER’S SERVICE TECHNICIANS ONLY WARNING! The user-friendly control panel is composed of three parts:... -
Page 43: Buttons
The ALARM LED indicator is a visual indication of any internal or external alarm condition. At the same time, an audible alarm will be activated. INDICATOR INDICATOR STATUS MEANING No alarm condition ALARM Alarm condition GREEN Mains rectifier available LINE 1 Mains rectifier not available GREEN Mains bypass available... -
Page 44: Lcd Description
6.2 LCD description 6.2.1 Status DESCRIPTION LCD-DISPLAY The load is protected by UPS power LOAD PROTECTED The load is supplied by the inverter (normal operation) and the batteries are connected and are operational. The load is not protected by UPS power. LOAD NOT PROTECTED The load is supplied by mains power (load on... -
Page 45: Main Menu
6.2.2 Main menu DESCRIPTION LCD-DISPLAY Logging control. A log of the last 64 events is EVENT LOG stored in the power management display. MEASUREMENTS In the Measurements menu: monitor voltages, MEASUREMENTS power, frequencies, currents, autonomy, etc. COMMANDS The Command menu lets the user perform the ... -
Page 46: Event Log
DISCHARGE CURRENT (A) Discharge current. 00.00 RECTIFIER VOLTAGE (V) Rectifier voltage of all three phases BYPASS VOLTAGE (V) Bypass voltage of all three phases OUTPUT VOLTAGE (V) Output voltage of all three phases OUTPUT CURRENT (A) Output current of all three phases 00.00 00.00 00.00... -
Page 47: Set-Up User
DATE OF MANUFACTURE Manufacturing date 15-01-2003 EPROM VERSION EPROM Version V-000 DATE TIME Actual date and time dd-mm-yyyy hh:mm:ss 6.3.4 Set-up user DESCRIPTION LCD-DISPLAY SET LANGUAGE Set-up language SET DATE AND TIME (not active yet) ENGLISH FRANCAIS POLISH SET-UP DATE/TIME Set-up date and time SET-UP BATT. -
Page 48: Communication Interfaces
6.4 Communication interfaces The UPS cabinet is provided with a communication card that provides the system information Communication card (next to the distribution): • Input Interfaces X1 (Phoenix terminals) • Output Interfaces : X2 DRY PORTs ,volt-free contacts (Phoenix terminals) •... - Page 49 All voltage free contacts are rated 60 VAC max. and 500 mA max.: Block Terminal Contact Signal On Display Function X2 / 1 MAINS_OK Mains Present X2 / 2 ALARM Mains Failure X2 / 3 Common X2 / 4 LOAD_ON_INV Load on Inverter X2 / 5 Message...
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Page 50: Jd1 / Rs232 Smart Port Computer Interface
In the event of any changes, the computer terminal will display a message. (For details see ABB’s optional monitoring package: WAVEMON). 6.4.3 USB computer interface The Computer Interface USB (5) is located on the distribution part and is in parallel with the intelligent RS232 serial port JD1. -
Page 51: Commissioning
7 Commissioning 7.1 Start-up procedure THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER WARNING! UPS status before switch-on: 1. Make sure the fuses for the UPS system supply in the input distribution board on site are open. 2. - Page 52 6. Check battery polarity and voltage. 7. If the battery polarity and voltage is correct insert internal (if any) and external battery fuses (breakers). 8. Testing of parallel functions (The load fuses in output distribution board are still open i.e. the loads are disconnected!). All UPS-modules are on INVETER MODE 9.
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Page 53: Shut-Down Procedure
7.2 Shut-down procedure THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER WARNING! The DPA UPScale may be shut down completely if the load does not need input power for an extended period. -
Page 54: Remote Shutdown
7.2.1 Remote shutdown The REMOTE SHUT DOWN must use a normally closed contact, which opens to operate the remote shut down sequence. The remote shutdown on terminal port X1/7.. X1/8 is located at the bottom of the DPA UPSCALE frame on communication card with terminal blocks X. See chapter 6.4.3 for details. In order to allow removal, maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS, it is recommended that a terminal block, with linking facilities, be installed between the UPS and the stop button. -
Page 55: Manual Bypass
7.3 Manual bypass 7.3.1 From invert to bypass If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS. THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER WARNING! Status of the UPS system before starting the transfer to maintenance bypass:... -
Page 56: From Bypass To Inverter
7.3.2 From bypass to inverter This procedure describes the sequence of operations to restart the UPS and restore on-line mode (load on inverter). THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER WARNING! Status of the UPS system before starting the transfer to on-line mode:... -
Page 57: Adding & Replacement Of A Power Module
7.4 Adding & replacement of a power module 7.4.1 In a single-module system THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER WARNING! 7.4.1.1 How to extract a ups-module in single module systems THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT CAN BE LIFTED BY 1 PERSON. -
Page 58: How To Fit Back A Ups-Module In Single-Module-Systems
8. Pull the UPS module out fully: NOTE: ABB recommends two persons pull the module out from the UPS frame; the weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5 kg) 9. Insert new UPS-module or cover the opening (UPS-module compartment) with appropriate... - Page 59 6. Simultaneously press both “ON/OFF” buttons to start-up UPS. The LCD panel must display: The LED indicator will appear as shown below: LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green 7. Open maintenance bypass (IA1) by turning it to “OFF” position. The load is now supplied by the static bypass.
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Page 60: In A Redundant Multi-Module System
7.4.2 In a redundant multi-module system THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS RECOMMENDED TO BE LIFTED BY TWO PERSONS. THE MODULE SHALL NEVER BE CARRIED BY ONE PERSON ONLY. MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES. -
Page 61: How To Insert A Module In A Redundant Multi Module System
7.4.2.2 How to insert a module in a redundant multi module system BEFORE DRAWING THE UPS-MODULE COMPLETELY OUT, WAIT 2 MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE DISCHARGED WARNING! In a redundant parallel system one module can be re-introduced into its original location without affecting normal system operation. -
Page 62: In Capacity Multi-Module System
7.4.3 In capacity multi-module system THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS RECOMMENDED TO BE LIFTED BY 2 PERSONS. THE MODULE SHOULD NEVER BE CARRIED BY ONE PERSON ONLY WARNING! 7.4.3.1 How to extract a module in a capacity multi-module system If a UPS module experiences a fault in a capacity parallel system and there is not enough capacity in the remaining operating UPS modules to protect the load then the load will automatically be transferred to bypass (bypass mode or ECO-mode) and will continue to be supplied by the mains... -
Page 63: How To Fit Back A Module In A Capacity Multi-Module System
6. On the UPS module to be replaced press both ON/OFF buttons simultaneously; 7. Open the corresponding battery fuses. 8. Remove the two fixing screws and slide the UPS module out by about 10 cm. This operation will disconnect the module from the power connection located on the back of the cabinet. - Page 64 4. Close internal and/or external battery fuses/breaker of the new module 5. Press both “ON/OFF” buttons simultaneously to start up UPS module. 6. All modules shall show to be in LED Indicator Color LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY...
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Page 65: Multi Cabinet Configuration
7.5 Multi cabinet configuration For the correct performance of different parallel functions and operations, the parallel units communicate continuously between each other. This is achieved using the so-called communication bus lines. After terminating the input and output cabling of each single UPS, it is necessary to connect the units together to form the parallel system. -
Page 66: Dip Switch Sw1-6
7.5.1 DIP switch SW1-6 DIP SWITCH SW1-6 is located on every UPS cabinet. With this switch it is possible to determine the “position of the cabinet” in a multi-cabinet chain. Define each DPA UPSCale ST S2 cabinet as the “first”, “middle” (there may be more than one) or the “last” cabinet in the multi-cabinet chain by setting the DIP switch SW1-6 on each cabinet according to the table below: 1. -
Page 67: Options
8 Options 8.1 System 8.1.1 Backfeed protection The UPS backfeed protection prevents any hazardous voltage or energy from being present on the UPS input AC terminals after interruption of the input AC power. The backfeed protection is implemented in the DPA UPScale ST by internal backfeed protection contactors (K1 and K2) as shown in the wiring diagram below. -
Page 68: Power Module
8.2 Power module 8.2.1 Battery start The battery start function allows a UPS to be started from battery power in the absence of the main input supply. It means the inverter is started with energy from the battery only and the load is supplied with the battery energy via the inverter. -
Page 69: Output Short Capability 3 X In
SNMP format with its internal software agent. The operating system you are using must support the SNMP protocol. ABB offers its software with SNMP functionality for Novell, OS/2, all Windows operating systems running on Intel and ALPHA, DEC VMS and Apple. -
Page 70: Network Interface Cards
RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to RCCMD. 8.4.1 Network interface cards ABB offers network interface cards to connect ABB UPS system to the network. The network interface card provides: –... -
Page 71: Cs141 Basic
8.4.1.1 CS141 basic For interfacing the UPS with the network without the need for additional sensors or interfaces. Available in slot and box formats. Supports the following protocols: SNMP, Modbus TCP,HTTP ModBus TCP, Telnet FPT, SMTP (e-mail) Fig 8.4.1.1-1: CS141 Basic 8.4.1.2 CS141 advanced For interfacing UPS with the network and allowing users to connect additional sensors and I / O options either directly to the card or with sensor manager. -
Page 72: Cs141 Modbus
8.4.1.3 CS141 modbus For interfacing UPS with the network and the ModBus RS485 with option to connect alarms buzzers or additional relay board. Available in slot and box formats. Supports the following protocols HTTP, ModBus TCP ,SNMP Telnet FPT, SMTP (e-mail), ModBus RS-485 Fig 8.4.1.3-1: CS141 Modbus Modifications reserved Page 72/79... -
Page 73: Maintenance & Troubleshooting
9 Maintenance & troubleshooting THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY THE MANUFACTURER. WARNING! 9.1 General maintenance 9.1.1 User responsibilities There are no parts within the UPS which need to be serviced by the user, so the maintenance responsibilities of the user are zero. -
Page 74: Deep Battery Test
9.1.3 Deep battery test The battery test takes approx. 3 minutes and should be performed only if: • There are no alarm conditions • The battery is fully charged • Mains is present. The battery testing can be carried out independently of the operation mode (OFF-LINE or ON-LINE) and whether or not the load is connected. -
Page 75: Fault Identification And Rectification
9.2.3 Fault identification and rectification The major alarm conditions that will be encountered are: ALARM CONDITION MEANING SUGGESTED SOLUTION The input power to the UPS is too low or missing. If site power appears to be Mains power supply is MAINS RECT. -
Page 76: Attachments
10 Attachments 10.1 Technical data sheet Modifications reserved Page 76/79... - Page 77 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. ups.sales@ch.abb.com Specification subjects to change without notice.
- Page 79 Technical data sheet DPA UPScale ST S2 10 – 200 kW © Copyright 2017 ABB, All rights reserved...
- Page 80 Document information File name : TDS_ABB_DPA_UPSCALE_ST_S2-10-200kW_EN_REV-E.docx : DPA UPScale ST S2 UPS model Date of issue : 14.10.2015 Article number : N/A Document number : 4NWD002987 Revision Modifications reserved Page 2/26...
- Page 81 Contents Introduction ........................4 System description ...................... 5 Mechanical characteristics ..................6 Environmental characteristics ..................7 Input characteristics ....................7 Battery characteristics ....................8 Output characteristics ....................9 System output characteristics ..................... 9 Module output characteristics ..................... 9 Graphic: AC-AC efficiency with linear load @ cosphi 1 ............10 Graph: Output power in kW and kVA versus cosphi ..............
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Page 82: Introduction
Introduction In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required. DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environments where manufacturing continuity is essential. -
Page 83: System Description
System description The DPA UPScale ST S2 is a three-phase, transformerless modular uninterruptible power system (UPS). It is a true on-line double conversion UPS providing quality power for sensitive equipment. Its modular design consists of: • DPA UPScale modules M10 (10 kW), M20 (20 kW) •... -
Page 84: Mechanical Characteristics
Mechanical characteristics DPA UPScale S2 ST40 ST60 ST80 ST120 ST200 DPA UPScale ST S2 frames System power rating Max power modules 2 modules 3 modules 4 modules 6 modules 10 modules per frame Internal battery up to up to blocks 12 V VRLA 80 x 7 Ah 240 x 7 Ah Dimensions... -
Page 85: Environmental Characteristics
Environmental characteristics The following data declarations are valid for DPA UPScale M10 and M20 modules. Ambient temperature range °C 0 - 40 Relative humidity range < 95% (non-condensing) Installation altitude with full rating ASL 1000 Derating power factor for installation 0.95 @ 1500 m altitude above 1000 m ASL 0.91 @ 2000 m... -
Page 86: Battery Characteristics
Battery characteristics Module type UPScale M10 UPScale M20 Battery type Maintenance-free VRLA or NiCd No. VRLA 12 V battery blocks - 50 - 50 @ max. rated output power Allowed no. of 1.2 V NiCd cells - 500 - 500 @ max. -
Page 87: Output Characteristics
Output characteristics System output characteristics DPA UPScale S2 TN-S, TN-C, TN-C-S, TT, 3ph AC power distribution system Output rated voltage 3 x 380/220 V or 3 x 400/230 V or 3 x 415/240 V Output voltage stability Static: < +/- 1% Dynamic (step load 0%-100% or 100%-0%) <... -
Page 88: Graphic: Ac-Ac Efficiency With Linear Load @ Cosphi 1
Graphic: AC-AC efficiency with linear load @ cosphi 1 Linear Load (cosphi=1) 95.5 95.5 94.5 UPS Module… Load % Graph: Output power in kW and kVA versus cosphi UPScale module UPScale module M-10 M-20 cos(φ) 0.95 unity 0.95 0.85 0.75 Modifications reserved Page 10/26... -
Page 89: Standards
Standards Safety EN 62040-1-1, EN 60950-1 Electromagnetic compatibility EN 61000-6-4 Prod.standard: EN 62040-2 EN 61000-6-2 Prod.standard: EN 62040-2 EN 61000-4-2, EN 61000-4-3 - EN 61000-4-4 - EN 61000-4-5 - EN 61000-4-6 EMC classification, Emission class Immunity class Performance IEC/EN 62040-3 Product certification Control and monitoring DPA display... -
Page 90: Communication Interfaces
Communication interfaces Customer interfaces : outputs Five voltage-free contacts Dry port X 2 For remote signaling and automatic computer shutdown 1x remote shutdown [EMERGENCY OFF (normally closed)] 2x programmable customer’s inputs Customer interfaces: inputs default as GEN-ON (normally open) Dry port X1 free programmable customer’s inputs (normally open) 1x temp. -
Page 91: Customer Interfaces: Input And Output Dry Ports
Customer interfaces: input and output dry ports Block Terminal Contact Signal On Display Function X 2 / 1 MAINS_OK Mains present X 2 / 2 ALARM Mains failure X 2 / 3 Common X 2 / 4 LOAD_ON_INV Load on inverter X 2 / 5 Message (Load on mains bypass) -
Page 92: Multi-Cabinet Configuration
10 Multi-cabinet configuration The DPA UPScale ST S2 may be paralleled to increase the power capacity up to 400 kW in steps of 10 or 20 kW. A maximum of 20 modules can be paralleled, into four frames. The following system configurations are available: DPA UPScale S2 ST40 ST60... -
Page 93: Options
11 Options The following table shows different optional UPS features and the DPA UPScale ST S2 models to which they apply. DPA UPScale S2 Frames Modules Option ST40 ST60 ST80 ST120 ST200 • • • • • System Backfeed protection •... -
Page 94: External Battery Cabinets
12 External battery cabinets S-type = For separate battery CBAT-UPScale-120 CBAT-UPScale200 C-type = For common battery S-type or C-type S-type or C-type Battery frames Configuration accommodates: 120 batt. block x 24 Ah/28 Ah 200 batt. blocks x 24 Ah/28 Ah Max. -
Page 95: Battery Autonomy
13 Battery autonomy 13.1 Examples of internal battery autonomy of DPA UPScale S2 ST40 and ST 60 UPScale M 20 Module type UPScale M 10 Module needs at least 48 blocks for full power or minimum 40 blocks for 16 kW Internal separate battery configuration Battery autonomy in min. -
Page 96: Examples Of External Battery Autonomy
Battery configurations are for example purposes only and calculations are based on an ambient temperature of 20 °C to 25 °C. ABB recommends that the user checks or recalculates configurations according to the battery manufacturer’s datasheet. Modifications reserved... -
Page 97: Heat Dissipation Per Module With Nonlinear Load
14 Heat dissipation per module with nonlinear load Module type UPScale M10 UPScale M20 Heat dissipation with 100% 1100 nonlinear load per module (EN 62040-1-1) Heat dissipation with 100% BTU/h 1887 3754 nonlinear load per module (EN 62040-1-1) Airflow (25° - 30°C) with 100% nonlinear load per module (EN 62040-1-1) -
Page 98: Installation Planning - Ups Positioning
15 Installation planning – UPS positioning The minimum clearances as described below that are needed to allow proper airflow to the UPS system, and to allow proper service and maintenance, should be respected. UPS + battery DPA UPScale S2 cabinets ST40, ST60, ST80, ST120 ST200 cabinets in row. -
Page 99: Wiring And Block Diagrams For All Frames And Modules
16 Wiring and block diagrams for all frames and modules The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection and initial start-up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer. - Page 100 UPScale ST 120 Battery Input Output UPScale ST 200 Input Output Input Output Battery Battery Modifications reserved Page 22/26...
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Page 101: Single Input Feed (Standard Version)
16.3 Single input feed (standard version) 16.3.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected. 16.3.2 Cable sections Output 3 x 400 V/230 Input 3 x 400 V/230 V Battery V @ cosphi 1.0 Cable E (mm Load for CBAT UPScale 120... -
Page 102: Dual Input Feed (Optional Version)
16.4 Dual input feed (optional version) 16.4.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected 16.4.2 Cable sections Output 3 x 400 V/230 V Input 3 x 400 V/230 V Bypass 3 x 400 V/230 V Battery @ cosphi 1.0 Max. - Page 103 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. ups.sales@ch.abb.com Specification subjects to change without notice.
- Page 105 Technical data sheet DPA UPScale ST S2 10 – 200 kW © Copyright 2017 ABB, All rights reserved...
- Page 106 Document information File name : TDS_ABB_DPA_UPSCALE_ST_S2-10-200kW_EN_REV-E.docx : DPA UPScale ST S2 UPS model Date of issue : 14.10.2015 Article number : N/A Document number : 4NWD002987 Revision Modifications reserved Page 2/26...
- Page 107 Contents Introduction ........................4 System description ...................... 5 Mechanical characteristics ..................6 Environmental characteristics ..................7 Input characteristics ....................7 Battery characteristics ....................8 Output characteristics ....................9 System output characteristics ..................... 9 Module output characteristics ..................... 9 Graphic: AC-AC efficiency with linear load @ cosphi 1 ............10 Graph: Output power in kW and kVA versus cosphi ..............
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Page 108: Introduction
Introduction In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required. DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environments where manufacturing continuity is essential. -
Page 109: System Description
System description The DPA UPScale ST S2 is a three-phase, transformerless modular uninterruptible power system (UPS). It is a true on-line double conversion UPS providing quality power for sensitive equipment. Its modular design consists of: • DPA UPScale modules M10 (10 kW), M20 (20 kW) •... -
Page 110: Mechanical Characteristics
Mechanical characteristics DPA UPScale S2 ST40 ST60 ST80 ST120 ST200 DPA UPScale ST S2 frames System power rating Max power modules 2 modules 3 modules 4 modules 6 modules 10 modules per frame Internal battery up to up to blocks 12 V VRLA 80 x 7 Ah 240 x 7 Ah Dimensions... -
Page 111: Environmental Characteristics
Environmental characteristics The following data declarations are valid for DPA UPScale M10 and M20 modules. Ambient temperature range °C 0 - 40 Relative humidity range < 95% (non-condensing) Installation altitude with full rating ASL 1000 Derating power factor for installation 0.95 @ 1500 m altitude above 1000 m ASL 0.91 @ 2000 m... -
Page 112: Battery Characteristics
Battery characteristics Module type UPScale M10 UPScale M20 Battery type Maintenance-free VRLA or NiCd No. VRLA 12 V battery blocks - 50 - 50 @ max. rated output power Allowed no. of 1.2 V NiCd cells - 500 - 500 @ max. -
Page 113: Output Characteristics
Output characteristics System output characteristics DPA UPScale S2 TN-S, TN-C, TN-C-S, TT, 3ph AC power distribution system Output rated voltage 3 x 380/220 V or 3 x 400/230 V or 3 x 415/240 V Output voltage stability Static: < +/- 1% Dynamic (step load 0%-100% or 100%-0%) <... -
Page 114: Graphic: Ac-Ac Efficiency With Linear Load @ Cosphi 1
Graphic: AC-AC efficiency with linear load @ cosphi 1 Linear Load (cosphi=1) 95.5 95.5 94.5 UPS Module… Load % Graph: Output power in kW and kVA versus cosphi UPScale module UPScale module M-10 M-20 cos(φ) 0.95 unity 0.95 0.85 0.75 Modifications reserved Page 10/26... -
Page 115: Standards
Standards Safety EN 62040-1-1, EN 60950-1 Electromagnetic compatibility EN 61000-6-4 Prod.standard: EN 62040-2 EN 61000-6-2 Prod.standard: EN 62040-2 EN 61000-4-2, EN 61000-4-3 - EN 61000-4-4 - EN 61000-4-5 - EN 61000-4-6 EMC classification, Emission class Immunity class Performance IEC/EN 62040-3 Product certification Control and monitoring DPA display... -
Page 116: Communication Interfaces
Communication interfaces Customer interfaces : outputs Five voltage-free contacts Dry port X 2 For remote signaling and automatic computer shutdown 1x remote shutdown [EMERGENCY OFF (normally closed)] 2x programmable customer’s inputs Customer interfaces: inputs default as GEN-ON (normally open) Dry port X1 free programmable customer’s inputs (normally open) 1x temp. -
Page 117: Customer Interfaces: Input And Output Dry Ports
Customer interfaces: input and output dry ports Block Terminal Contact Signal On Display Function X 2 / 1 MAINS_OK Mains present X 2 / 2 ALARM Mains failure X 2 / 3 Common X 2 / 4 LOAD_ON_INV Load on inverter X 2 / 5 Message (Load on mains bypass) -
Page 118: Multi-Cabinet Configuration
10 Multi-cabinet configuration The DPA UPScale ST S2 may be paralleled to increase the power capacity up to 400 kW in steps of 10 or 20 kW. A maximum of 20 modules can be paralleled, into four frames. The following system configurations are available: DPA UPScale S2 ST40 ST60... -
Page 119: Options
11 Options The following table shows different optional UPS features and the DPA UPScale ST S2 models to which they apply. DPA UPScale S2 Frames Modules Option ST40 ST60 ST80 ST120 ST200 • • • • • System Backfeed protection •... -
Page 120: External Battery Cabinets
12 External battery cabinets S-type = For separate battery CBAT-UPScale-120 CBAT-UPScale200 C-type = For common battery S-type or C-type S-type or C-type Battery frames Configuration accommodates: 120 batt. block x 24 Ah/28 Ah 200 batt. blocks x 24 Ah/28 Ah Max. -
Page 121: Battery Autonomy
13 Battery autonomy 13.1 Examples of internal battery autonomy of DPA UPScale S2 ST40 and ST 60 UPScale M 20 Module type UPScale M 10 Module needs at least 48 blocks for full power or minimum 40 blocks for 16 kW Internal separate battery configuration Battery autonomy in min. -
Page 122: Examples Of External Battery Autonomy
Battery configurations are for example purposes only and calculations are based on an ambient temperature of 20 °C to 25 °C. ABB recommends that the user checks or recalculates configurations according to the battery manufacturer’s datasheet. Modifications reserved... -
Page 123: Heat Dissipation Per Module With Nonlinear Load
14 Heat dissipation per module with nonlinear load Module type UPScale M10 UPScale M20 Heat dissipation with 100% 1100 nonlinear load per module (EN 62040-1-1) Heat dissipation with 100% BTU/h 1887 3754 nonlinear load per module (EN 62040-1-1) Airflow (25° - 30°C) with 100% nonlinear load per module (EN 62040-1-1) -
Page 124: Installation Planning - Ups Positioning
15 Installation planning – UPS positioning The minimum clearances as described below that are needed to allow proper airflow to the UPS system, and to allow proper service and maintenance, should be respected. UPS + battery DPA UPScale S2 cabinets ST40, ST60, ST80, ST120 ST200 cabinets in row. -
Page 125: Wiring And Block Diagrams For All Frames And Modules
16 Wiring and block diagrams for all frames and modules The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection and initial start-up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer. - Page 126 UPScale ST 120 Battery Input Output UPScale ST 200 Input Output Input Output Battery Battery Modifications reserved Page 22/26...
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Page 127: Single Input Feed (Standard Version)
16.3 Single input feed (standard version) 16.3.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected. 16.3.2 Cable sections Output 3 x 400 V/230 Input 3 x 400 V/230 V Battery V @ cosphi 1.0 Cable E (mm Load for CBAT UPScale 120... -
Page 128: Dual Input Feed (Optional Version)
16.4 Dual input feed (optional version) 16.4.1 Block diagram Cable sections and fuse ratings recommended. Alternatively, local standards to be respected 16.4.2 Cable sections Output 3 x 400 V/230 V Input 3 x 400 V/230 V Bypass 3 x 400 V/230 V Battery @ cosphi 1.0 Max. - Page 129 Contact us www.abb.com/ups © Copyright ABB. All rights reserved. ups.sales@ch.abb.com Specification subjects to change without notice.