Henny Penny EEG-242 Technical Manual

Henny Penny EEG-242 Technical Manual

Evolution elite gas open fryer
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TECHNICAL
M A N U A L
Evolution Elite™ Gas Open Fryer
MODEL
EEG-241
EEG-242
EEG-243
EEG-244
R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M

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Ben Esguerra
February 26, 2025

Hi all, We just purchased a new EEG-242 for KFC Aruba but our maintenance department misplaced the initial programming USB and we are not able to start up the fryer now. Is there any way we could get a new USB or the programming in order for us to start up the fryer?

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Summary of Contents for Henny Penny EEG-242

  • Page 1 Evolution Elite™ Gas Open Fryer MODEL EEG-241 EEG-242 EEG-243 EEG-244 R E G I S T E R W A R R A N T Y O N L I N E AT W W W. H E N N Y P E N N Y. C O M...
  • Page 3: Table Of Contents

    Model EEG-241, 242, 243, 244 TABLE OF CONTENTS Section Page Section 1. TROUBLESHOOTING ................... 3 Introduction ....................3 Safety ......................3 Troubleshooting .................... 4 Error Code Table ..................7 Section 2. INFO & FILTER BUTTON STATS ..............10 INFO Button Stats ..................10 FILTER Button Stats ..................
  • Page 4 Model EEG-241, 242, 243, 244 TABLE OF CONTENTS Section Page Section 6. MAINTENANCE SECTION (Continued) Solenoid Valves ....................45 Filter Pump & Motor ..................48 6-10 JIB Pump ......................50 6-11 Blower Replacement ..................51 6-12 Filter Beacon ....................52 6-13 Air Pressure Switches ..................
  • Page 5: Introduction

    Model EEG-241, 242, 243, 244 SECTION 1. TROUBLESHOOTING 1-1. INTRODUCTION This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new fryer, recheck the installation per the Installation Section of this manual.
  • Page 6 Model EEG-241, 242, 243, 244 1-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows: 1. Clearly define the problem (or symptom) and when it occurs. 2. Locate the problem in the Troubleshooting table. 3. Review all possible causes. Then, one-at-a-time work through the list of corrections until the problem is solved.
  • Page 7: Troubleshooting

    Model EEG-241, 242, 243, 244 7-1. TROUBLE SHOOTING (Continued) Problem Cause Correction POWER switch ON • Open circuit • Plug fryer in but fryer completely • Check breaker or fuse at supply box inoperative “E-10” • Hight limit Let unit cool down (15-20 minutes), push up on metal reset button under right side of the controls;...
  • Page 8 Model EEG-241, 242, 243, 244 7-1. TROUBLE SHOOTING (Continued) Problem Cause Correction Oil foaming or boiling over • Water in oil • Drain and clean oil top of vat • Improper or bad oil • Use recommended oil • Improper filtering •...
  • Page 9 Model EEG-241, 242, 243, 244 1-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. The message codes are shown in the DISPLAY column below. A constant tone is heard when an er- ror code is displayed, and to silence this tone, press any button.
  • Page 10 Model EEG-241, 242, 243, 244 1-4. ERROR CODES (Continued) “E-20-A” • Pressure Switch • If fan is not running, have pressure switch “FAN SENSOR failure checked; should be open circuit if no air STUCK • Wiring problem pressure • I/O board failure CLOSED”...
  • Page 11 Model EEG-241, 242, 243, 244 1-4. ERROR CODES (Continued) • AIF PC board not • Press power button to turn vat off, wait 15 seconds, “E-60” “FILTER IN USE” communitcating with and turn back on again. If “E-60” persists, have connector between the PC boards checked;...
  • Page 12: Section 2. Info & Filter Button Stats

    Model EEG-241, 242, 243, 244 SECTION 2. INFO & FILTER BUTTON STATS Actual Oil Temperature 2-1. INFO BUTTON STATS 1. Press and the actual oil temperature shows in the display, for each vat. Set-point Temperature 1. Press twice and SP shows in the display, along with the set-point (preset) temperature of each vat.
  • Page 13: Section 3. Information Mode

    Not all Information Mode functions are discussed in this section. To ensure proper operation of fryer, please consult Henny Penny Corp. before changing any of these settings. For more information on these functions, contact Technical Support at 1-800-417- 8405, or 1-937-456-8405.
  • Page 14 Model EEG-241, 242, 243, 244 3-1. INFORMATION MODE 2. LAST LOAD (Information on recent cook cycles) DETAILS (Continued) Press ► and “2. LAST LOAD” show in displays. Press a timer button for the product you want to view the cook data and the LED flashes. Press ▼...
  • Page 15 Model EEG-241, 242, 243, 244 3-1. INFORMATION MODE 3. DAILY STATS (Operational info of fryer for last 7 days) DETAILS (Continued) Press ► and “3. DAILY STATS” show in displays. Press ▼ button to start viewing the cook data. Press the right to view data for other days of week.
  • Page 16 Model EEG-241, 242, 243, 244 3-1. INFORMATION MODE 4. OIL STATS DETAILS (Continued) (info of current oil and avg. of last 4 batches of oil) Press ► and “4. OIL STATS” show in displays. Press ▼ button to start viewing the cook data. FUNCTION DISPLAY EX: Start date of new oil...
  • Page 17 Model EEG-241, 242, 243, 244 3-1. INFORMATION MODE 5. REVIEW USAGE DETAILS (Continued) (accumulated info since the data was reset) Press ► and “5. REVIEW USAGE” show in displays. Press ▼ button to start viewing the cook data. FUNCTION DISPLAY EX: Day the usage data was previously reset SINCE APR-19 3:00P...
  • Page 18 Model EEG-241, 242, 243, 244 3-1. INFORMATION MODE 6. INPUTS DETAILS (Continued) Press ► and “6. INPTS” and “HDF” show in displays. H = HIGH LIMIT - If “H” is present, the high limit is good. If “-” shows then the high limit is tripped out (overheated) or discon- nected.
  • Page 19: Section 4. Product Program Mode

    Model EEG-241, 242, 243, 244 SECTION 4. PRODUCT PROGRAM MODE This mode allows you to program the following: • Include in Filter Count (Global) • Change Product Name • Filter at X no. of loads (Mixed) • Assign Button • Load Compensation •...
  • Page 20 Model EEG-241, 242, 243, 244 4-1. MODIFYING PRODUCT To Change Times and Temperatures SETTINGS (Continued) 7. Press ► button until “COOK TIME” shows in the display, and then use the product buttons, or the ▲ and ▼buttons, to change the time in minutes and seconds, to a maximum of 59:59.
  • Page 21 Model EEG-241, 242, 243, 244 4-1. MODIFYING PRODUCT Filter After X Number of Loads SETTINGS (Continued) 13. Press ► button until “FILTER AFTER...” flashes in the left display along, and the number of cook cycles between filters shows in the right display. Press the product buttons, or the ▲...
  • Page 22: Section 5. Level 2 Programming

    Model EEG-241, 242, 243, 244 SECTION 5. LEVEL 2 PROGRAMMING Used to access the following: • Special Program Mode • Clock Set • Data Communication • Heat Control 5-1. SPECIAL PROGRAM MODE The Special Program Mode is used to set more •...
  • Page 23 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Press and hold the button for 5 seconds until “LEVEL MODE (Continued) 2”followed by, “SP PROG” and “ENTER CODE” show in the display. Enter code 1,2,3, and “SP-1”, “TEMP”, “FORMAT” show in the displays.
  • Page 24 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Audio Tone (SP-5) MODE (Continued) Press ► button and “SP-5” and “TONE” flash in the left display. Press the ▲ or ▼ or use product buttons, to adjust the tone of the speaker, 2000 being the maximum value and 50 the minimum.
  • Page 25 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Filter Tracking Mode (SP-8) MODE (Continued) Filter Tracking signals the operator when the oil needs filtering by counting the number Cook Cycles between filters Press ► button and “SP-8” and “FILTER TRACKING MODE”...
  • Page 26 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Filter Tracking Mode (SP-8) (Continued) GLOBAL MODE (Continued) If GLOBAL is selected, press ► button. Split Vat If unit is a split vat, “SP-8A” and “LEFT VAT FILTER CYCLES” shows in the left display, and the number of cook cycles between filters shows on the right display (0 to 99).
  • Page 27 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Polish Duration (SP-9) MODE (Continued) Press ► button and “SP-9” and “POLISH TIME” flash in the left display. Press the ▲ or ▼ , or use product buttons, to change the polish time, from 0 to 10 minutes. Change Filter Pad Reminder Time (SP-10) Press ►...
  • Page 28 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM 2nd Language (SP-16) MODE (Continued) Press ► button and “SP-16 2ND LANGUAGE” flashes on the left display. Press the ▲ or ▼ buttons to select the desired 2nd language. By setting a 2nd language in the controls, 2 languages can now be chosen by pressing button during normal opera- tion.
  • Page 29 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Autolift Enabled (SP-21) MODE (Continued) Press ► button and “SP-21 AUTOLIFT ENABLED?” flashes in the left display. Press the ▲ or ▼ buttons to choose “YES LIFT” or “NO LIFT”. If fryer is fitted with the auto-lift option, SP-21 must be set to“YES LIFT”, otherwise, set SP-21 to “NO LIFT”.
  • Page 30 Model EEG-241, 242, 243, 244 5-1. SPECIAL PROGRAM Program Code Change (SP-25) (Continued) MODE (Continued) If satisfied with code, press and “*CODE CHANGED*” shows in display. If not satisfied with code, press and “*CANCEL” shows in display, then reverts back to “SP-25” and “CHANGE, MGR CODE? 1=YES”.
  • Page 31: Clock Set

    The Data Logging, Heat Control, Tech, Stat and Filter Control Modes are advanced diagnostic and program modes, mainly for 5-3. DATA LOGGING, HEAT Henny Penny use only. For more information on these modes, CONTROL, TECH, STAT, contact the Service Department at 1-800-417-8405 or 1-937- AND FILTER CONTROL 456-8405.
  • Page 32: Tech Mode

    T-25 • Total Initialization Not all Tech Mode functions are discussed in this section. To ensure proper operation of fryer, please consult Henny Penny Corp. before changing any of these settings. For more infor- mation on these functions, contact the Service Department at 1-800-417- 8405, or 1-937-456-8405.
  • Page 33 Model EEG-241, 242, 243, 244 5-4. TECH MODE (Continued) 1. Press and hold the button for 5 seconds until “LEVEL 2”, followed by, “SP PROG” and “ENTER CODE” show in the display. 2. Press the button 4 times and “TECH” and “ENTER CODE”...
  • Page 34 Model EEG-241, 242, 243, 244 5-4. TECH MODE (Continued) T-7 - DECIMAL PTS TEST Press button to view all decimal points across the displays. T-8 - LED’S TEST Press buttons to view each LED across the control panel. T-17 - INPUTS - HDF H = HIGH LIMIT - If “H”...
  • Page 35 Model EEG-241, 242, 243, 244 5-4. TECH MODE (Continued) T-20 - AIF Board Inputs: E = Stop button Ex = E-Stop pressed. P = Drain Pan Px = drain pan is missing. JL = JIB Jx = JIB oil level is low. R = RTI Rx = RTI System NOT Detected DT = Discard Tank...
  • Page 36 Model EEG-241, 242, 243, 244 5-4. TECH MODE (Continued) Press ▼ button and “AIF REQ” and “RQ=Y OK=Y” shows in the displays. REQ=Y” means that this particular control is currently request- ing control of the AIF Board outputs. “OK=Y” means that the AIF Board has granted this control the authority to control the AIF Board outputs.
  • Page 37 Model EEG-241, 242, 243, 244 5-4. TECH MODE (Continued) Press ▼ button and “OUT F_J_” and “N_DI_oJF_” shows in the displays. AIF Board Outputs: Current outputs status from AIF board. F = Filter Pump. (Fx = Filter pump is on) J = JIB Pump.
  • Page 38: Stats Mode

    Model EEG-241, 242, 243, 244 5-5. STATS MODE This mode allows a technician to view advanced information on the operation of the fryer and controls. 1. Press and hold the button for 5 seconds until “LEVEL 2”, followed by, “SP PROG” and “ENTER CODE” show in the display.
  • Page 39: Do Not Disturb

    Model EEG-241, 242, 243, 244 5-6. DO NOT DISTURB Time periods of peak operations during which the “FILTER NOW?” message will not appear, may be programmed into the fryer. There are three groupings of days - Monday thru Friday (M-F), Saturday (SAT), and Sunday (SUN). Within each day grouping, up to 4 time periods (M-F 1 thru M-F 4, SAT 1 thru SAT 4, and SUN 1 thru SUN 4) may be programmed.
  • Page 40: Introduction

    Model EEG-241, 242, 243, 244 SECTION 6. MAINTENANCE 6-1. INTRODUCTION This section provides checkout and replacement procedures, for various parts of the fryer. Before replacing any parts, refer to the Troubleshooting Section to aid you in finding the cause of the malfunction. 6-2.
  • Page 41: Control Panel And Menu Card Replacement

    Model EEG-241, 242, 243, 244 6-4. CONTROL PANEL & Should the control panel become inoperative, or the menu card MENU CARD needs changed, follow these instructions: REPLACEMENT 1. Remove electrical power supplied to the vat. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
  • Page 42: High Temperature Limit Control

    Model EEG-241, 242, 243, 244 6-5. HIGH TEMPERATURE 1. Remove electrical power supplied to the unit. LIMIT CONTROL To avoid electrical shock or property damage, move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2.
  • Page 43: Main Power Switch

    Model EEG-241, 242, 243, 244 6-6. MAIN POWER SWITCH 1. Lower the control board (see Control Board Replacement). 2. Press on the switch from the inside of the fryer to release from the metal shroud. 3. Mark and disconnect the wires from the switch. 4.
  • Page 44: Probe Replacement

    Model EEG-241, 242, 243, 244 6-7. PROBE REPLACEMENT The temperature probe is the center probe inside the vat (see photo at left) and it relays the actual oil temperature to the con- trol. If it becomes disabled, “E-6A or B” shows in the display. The oil level probes (left &...
  • Page 45 Model EEG-241, 242, 243, 244 6-7. TEMPERATURE PROBE Replacement: REPLACEMENT 1. Pull-out on the drain valve knob and drain the oil from the (Continued) vat. To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle.
  • Page 46 Model EEG-241, 242, 243, 244 6-7. TEMPERATURE PROBE 6. Place the nut and new ferrule on the new temperature probe REPLACEMENT and insert the temperature probe into the compression fitting. (Continued) See drawing below. 7. Using the probe gauge in the kit, follow the instructions on drawing below.
  • Page 47: Solenoid Valves

    Model EEG-241, 242, 243, 244 6-7. TEMPERATURE PROBE 9. Connect new temperature probe to the connector and fasten REPLACEMENT connector onto control panel. (Continued) 10. Replace control panel and reconnect power to vat. 11. Fill vat by pressing and holding button until *FIL- TER* *MENU* shows in the display.
  • Page 48 Model EEG-241, 242, 243, 244 6-8. SOLENOID VALVES (Continued) Replacement: 1. Using an adjustable wrench, loosen the front and rear fit- tings to solenoid. 2. Remove the conduit from the fryer and pull the solenoid assembly from the fryer. 3. Remove the conduit from the solenoid. Aug.
  • Page 49 Model EEG-241, 242, 243, 244 6-8. SOLENOID VALVES 4. Remove elbow and fittings from solenoid stem assembly (Continued) and attach them to the new solenoid, using pipe sealent on the threads. 5. Reattach the conduit to the new solenoid, threading the wires through the conduit.
  • Page 50: Jib Pump

    Model EEG-241, 242, 243, 244 6-10. JIB PUMP 1. Remove electrical power supplied to the unit. REPLACEMENT To avoid electrical shock or property damage, move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2.
  • Page 51: Blower Replacement

    Model EEG-241, 242, 243, 244 6-11. BLOWER REPLACEMENT 1. Remove electrical power supplied to the unit. To avoid electrical shock or property damage, move the POWER switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 2.
  • Page 52: Filter Beacon

    Model EEG-241, 242, 243, 244 6-12. FILTER BEACON™ Replacement To avoid electrical shock or property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord at wall receptacle. 1. Remove right or left side panel for end vats, or hinge-down the control panel for center vats.
  • Page 53: Air Pressure Switches

    Model EEG-241, 242, 243, 244 6-13. AIR PRESSURE SWITCHES 1. Remove electrical power supplied to the unit. 2. Remove the lower back shroud (See back shroud removal). 3. Remove the pressure switch mounting cover from the frame. 4. Remove the vacuum hose from switch. 5.
  • Page 54: Pilot Replacement

    Model EEG-241, 242, 243, 244 6-14. PILOT REPLACEMENT 1. Remove electrical power supplied to the unit. 2. Lower the control board (refer to the Control Board section). 3. Remove burner tubes (refer to the Burner Tube Removal section). 4. Remove the flame sensor wire. 5.
  • Page 55: Parts

    Evolution Elite fryer. ® 7-2. GENUINE PARTS Use only genuine Henny Penny parts in your fryer. Using a part of lesser quality or substitute design may result in damage to the unit or personal injury. 7-3. WHEN ORDERING PARTS Once the parts that you want to order have been found in the...
  • Page 56 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 151171 WELD ASSY-WENDYS BASKET HANGER ........1/ well 76555 WELD ASSY-COVER FULL ..............1/vat 81980 LED-5MM BLUE..................1/vat -------- DRAIN KNOB ASSEMBLY ..............1/vat ......... --See DRAIN KNOB drawing for breakdown 77575 CASTER-SWIVEL W/ BRAKE (front) ...........
  • Page 57 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 152634 ASSY-EEG-16X DRAIN PAN W/ CASTER......152635 --ASSY-EEG-16X DRAIN PAN COVER ......85507 --WELD ASSY-CRUMB CATCHER ........85503 --WELD ASSY-FILTER WEIGHT ......... 85519 --FILTER SECTION ............... 95842 --ASSY-DRAIN PAN .............. 19004 ----CASTER-SWIVEL 2IN .............
  • Page 58 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 92717 THERMOCOUPLE- HIGH LIMIT ........1/vat 140098 ASSY-PROBE ................. 1/well EEG-164 Door Break Down 150300 93355 93355 93356 ASSY-LH DOOR ASSY-LH DOOR ASSY-LH DOOR ASSY-RH DOOR (long) (short) (short) EEG-163 Door Break Down 150300 93355...
  • Page 59 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 87648-001 ASSY-GAS VALVE FULL NAT ............1/vat 87663-003 ASSY-GAS VALVE FULL LP ............1/vat PILOT KIT (See next page for kit numbers) 153264-001 --INLET-FITTING PILOT ORIFICE (NAT) ........1/vat 153264-002 --INLET-FITTING PILOT ORIFICE (LP) ........
  • Page 60 Model EEG-241, 242, 243, 244 Kit Number Description 140282 KIT-EEG16X OIL TST/BOILOUT PKT 140283 KIT-EEG16X FRYER SUPPLY (Chili's) 140289 KIT-REPL FULL POT ASSY-EEG2XX 140290 KIT-NAT TO LP F UP TO 5000 FT 140291 KIT-LP TO NAT F UP TO 5000 FT 140295 KIT-EEG16X FRYER SPLY-MAGGIANO 140296...
  • Page 61 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 79213 TRANSDUCER-PRESSURE 30 PSI ..........92963-001 BLOWER MOTOR-FLUE EXHAUST 115V ........1/well 92963-002 BLOWER MOTOR-FLUE EXHAUST 230V........1/well ------ FLEX TUBE (see flex tube chart for length/part number) ....152902-001 CORD-POWER .................
  • Page 62 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 154051 VALVE-DRAIN 1 1/2 NPT & CAM LOCK ......1/vat 81573 STOP-PULL HANDLE PIVOT ..........1/vat 81911 DRAIN VALVE/ACTUATOR ASSY ........1/vat ---86157 ---DRAIN VALVE ACTUATOR (ACTUATOR ONLY) ..1/vat ---140244 ---DRAIN VALVE WITH O RING NS03-103...
  • Page 63 Model EEG-241, 242, 243, 244 FLEX TUBE NUMBERS Flex Tube Length Part Number (in.) 77523-001 12.0 77523-002 18.0 77523-003 24.0 77523-004 30.0 77523-005 36.0 77523-006 42.0 77523-007 48.0 77523-008 77523-009 13.0 77523-010 54.0 77523-011 10.0 77523-012 13.0 77523-013 14.0 77523-014 28.0 77523-015 32.0...
  • Page 64 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity 151534-001 ASSY-FILTER PUMP MOTOR EEG16X 60HZ ....67583 --MOTOR-1/2 HP FILTER PUMP .......... 17437 --ASSY-SUB PUMP 5 GPM ........... 17476 --SEAL KIT ................151534-002 ASSY-FILTER PUMP MOTOR EEG16X 50HZ ....92850 --MOTOR-1/2 HP FILTER PUMP 50HZ .......
  • Page 65 Model EEG-241, 242, 243, 244 Item No. Part No. Description Quantity ME90-008 P&B T92 RELAY 12VDC COIL 30AMP ....... ME90-005 RELAY 12V OC COIL SPDT ..........84454RB ASSY-EVOLUTION ELITE AIF PCB ........77992 SWITCH-PRESSURE 0.80 ............. 1/vat 77839 MODULE-IGNITION NON CE ..........2/well 60818 RELAY - 24VAC COIL ............

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