Rack And Pinion Inspection; Clutch Plate Reassembling; Primary Driven Gear Assy Removal - Suzuki RM250 Owner's Service Manual

RACK AND PINION INSPECTION
• Inspect the clutch release rack and pinion for wear and
damage.
• Inspect the clutch release arm for smooth movement and
oil leakage around the oil seal.
CLUTCH PLATE REASSEMBLING
• Apply transmission oil to the drive and driven plates and
fit them .
• Fit the bearing, rac k and pressure plate.
• Fit the clutch spring s, washe rs and bolts.
• Tighten the bolts diag ona lly.
• Align the clutch release rack teeth with the pinion gear.
• Replace the o-ring with a new one.
• Fit the cover .
• Tighten the bolts diagonally.
• Reassemble the rear brake pedal. f
CT
14- 11)
• Fit the clu tch release arm. Inspect the clutch cable play.
( c::r
2· 7)
• Fill the transmission w ith speci fied transmission oil to the
correct level. (
r:::T
2 -5)
PRIMARY DRIVEN GEAR ASS 'Y REMOVAL
• Drain transmission oil. (
0"
2· 5)
• Drain coolant. Disconnect the radiator hose .
( cr
11 · 2)
• Remove the cotter pin and rear brake pivot bolt .
( c::r 14· 11)
• Remove the clutch release arm.
• Remove the kick starter lever.
• Remove the clutch cover bolts. Remove the clutch cover .
CLUTCH ) ·3