Clutch Plate Removal; Clutch Plate Inspection; Drive Plate; Driven Plate - Suzuki RM250 Owner's Service Manual

) ·2 CLUTCH
CLUTCH PLATE REMOVAL
• Drain transmission oil. (
a
2-5)
• Remove the cotter pin and rear brake pedal.
( 0 14· 11 )
• Remove t he clutch release arm .
• Remove the clutch cove r bolts.
• Loosen the bolts diagonally and remove them.
• Remove the clutch springs and washers.
• Remove the circrip from the cl utch release rack.
• Remove the pressure plate.
• Remove the rack and bea ring from the pressure plate.
• Remove the drive and driven plates.
CLUTCH PLATE INSPECTION
Drive Plate
• Measure the drive plate thickness and claw w idth .
Service limit
Thickness
2 .4
mm
(0.09
in)
Claw width
15 .3
mm
(0 .60
in)
• Inspect the drive plates fo r wear, distorti on and disco lo-
ration .
Driven Plate
• Measure the driven pla te distortion .
Service limit : 0 .10 mm (0.004 in)
• Inspect the driven pla tes for wear and discoloration.
Clutch Spring
• Measure the clutch spring free le ng th .
Service limit: 44 .4 mm (1.75 in)
NO TE: Replace five clutch springs together even if only one
spring is beyond the service lim;t.
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