Clutch Spring Inspection; Clutch Rack And Pinion Inspection; Clutch Plate Reassembly - Suzuki RM85 Owner's Service Manual

7-4 CLUTCH

CLUTCH SPRING INSPECTION

• Measure the clutch spring free length.
 Clutch spring free length
Service Limit: 39.4 mm (1.55 in)
NOTE:
Replace five clutch springs together even if only one spring is
exceed the service limit.

CLUTCH RACK AND PINION INSPECTION

• Inspect the clutch release rack and pinion for wear and dam-
age.
• Inspect the clutch release arm for smooth movement and oil
leakage around the oil seal.

CLUTCH PLATE REASSEMBLY

• Apply transmission oil to the drive plates 1 and driven plates
2 and install them to the clutch sleeve hub.
• Install the rack 3 and bearing 4.
NOTE:
The roller side of the bearing must face to the rack side.
• Install the pressure plate 1.
• Install the clutch springs and bolts.
• Tighten the bolts diagonally.