Front Caliper Reassembly; Rear Caliper Reassembly - Suzuki RM250 Owner's Service Manual

Front Caliper Reassembly
• Apply brake fluid to the piston seals and fit the piston
seals
CD
and dust seals
@ .
• Fit the pistons into the ca liper.
• Apply si licone grease to the caliper axles.
99000-2 5100 Suzuki silicone grease
• Fit the boots and caliper brackets.
• Fit the spring and brake pads. Tighten the brake pad
mounting bolts temporari ly.
• Tighten the caliper mounting bolts to the specified torque .
Tightening torque : 23 N .m (2.3 kg-m. 16.5 Ib-ftJ
• Tighten the brake pad mounting bolts to the specified
torque.
Tightening torque: 20 N.m (2 .0 kg-m. 14.5 Ib-ft)
• Tighten the brake hose union bolt to the specified torque .
Tightening torque : 23 N,m 12.3 kg-m . 16.5 Ib-ft)
• Refill brake fluid and bleed air from the brake system .
( a-
14-21
Rear Caliper Reassembly
• Apply brake fluid to the piston seal and fit the piston seal
CD
and dust seal
@ .
• Fit the piston into the caliper.
• Fit the spring and pads . Tighten the brake pad mounting
bolts temporarily.
• Apply silicone grease to the caliper axles.
99000-25100 Suzuki silicone grease
• Fit the caliper to t he bracket.
• Slide the bracket into the swing arm.
• Reassemble the axle shaft. (
cr ,
3-2)
• Tighten the brake hose union bolt.
Tightening torque : 23 N .m 12 .3 kg-m. 16.5 Ib -tt )
• Refill brake fluid and bleed air from the brake system.
( a-
14-21
FRONT AND REAR BRAKES 14·)
CD ®
660
00
0