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Manuals
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Suzuki Manuals
Motorcycle
RM250
Owner's service manual
Table Of Contents - Suzuki RM250 Owner's Service Manual
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Also See for RM250
:
Owner's service manual
(270 pages)
,
Owner's service manual
(230 pages)
,
Owner's service manual
(230 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
Foreword
3
Warning/Caution/Note
3
Competition Motorcycles
3
General Considerations
3
Warnings For Servicing
4
Precaution For Servicing
5
Replacement Parts
5
Symbol Marks An Materials
6
Table Of Contents
9
General Instructions
10
Location Of Parts
10
Fuel
11
Operating Instructions
12
Starting The Engine
12
Stopping The Engine
12
Choke/Idle Adjust Knob
13
Transmission
13
Break-In
13
When The Motorcycle Is New
13
Periodic Maintenance
14
Inspection Before Practice
14
Inspection Before Race
14
Periodic Maintenance Chart
15
Spark Plug
16
Air Cleaner
16
Standard Spark Plug
16
Air Cleaner Element Removal
16
Washing
17
Installation
17
Transmission Oil
18
Engine Coolant
18
Transmission Oil Level Inspection And Replenishment
18
Transmission Oil Change
18
Cooling System Inspection
19
Clutch
20
Throttle Cable
20
Fuel Hose
20
Major And Minor Adjustment
20
Cylinder Head, Cylinder Aand Piston
21
Exhaust Valve
21
Exhaust Silencer
21
Silencer Inspection And Replacement
21
Drive Chain And Sprocket
22
Silencer Reassembly
22
Drive Chain Slack
22
Drive Chain Adjustment
22
Drive Chain Guide, Buffer, Tensioner Roller
23
Sprocket Inspection
23
Brakes
24
Drive Chain Tensioner Roller
24
Brake Fluid Level
24
Brake Pad
25
Front Brake Lever Adjustment
25
Brake Pedal Height Adjustment
25
Front Fork
26
Rear Suspension
26
Wheels And Tires
26
Steering
26
Lubrication
27
Tightening Torque
28
Troubleshooting
30
Engine
30
Chassis
33
Machine Tuning
34
Carburetor
34
Principles Of Carburetor Tuning
34
Carburetor Specifications
34
Slow Jet
35
Air Screw
35
Needle Clip Position
36
Jet Needle
36
Needle Number
36
Main Jet
36
Carburetor Tuning In Practice
37
Variation In Air(Oxygen) Concentration And Carburetor Condition
37
Judging Air/Fuel Mixture
38
Tuning Procedure
38
Setting Parts And Optional Parts
38
Rebound Damping Force Adjustment
41
Compression Damping Force Adjustment
41
Air Pressure Adjustment
41
Front Fork Oil Level Adjustment
42
Front Fork Oil Air Bleeding
42
Front Fork Mounting Height Adjustment
43
Front Fork Tuning Procedure
44
Spring Pre-Load Adjustment
45
Rear Suspension Tuning Procedure
46
Suspension Balance
47
Balance Test
47
Balancing Tips
47
Engine Dismounting And Mounting
48
Cylinder, Piston And Exhaust Valve
51
Cylinder Head Removal
52
Cylinder Removal
52
Piston Removal
53
Exhaust Valve Removal
53
Cylinder Head Inspection
53
Cylinder Inspection
53
Piston And Piston Ring Inspection
54
Exhaust Valve Inspection
55
Conrod Inspection
56
Piston Ring And Piston Reassembling
56
Exhaust Valve Reassembling
56
Cylinder Reassembling
57
Clutch Plate Removal
60
Clutch Plate Inspection
60
Drive Plate
60
Driven Plate
60
Rack And Pinion Inspection
61
Clutch Plate Reassembling
61
Primary Driven Gear Assy Removal
61
Primary Driven Gear Assy Inspection
62
Primary Driven Gear Assy Reassembly
62
Kick Starter
65
Kick Starter Removal
66
Kick Starter Inspection
66
Kick Starter Reassembly
67
Transmission And Crankshaft
69
Gearshift Linkage Removal
70
Primary Drive Gear
70
Crankcase Separation
70
Transmission Removal
71
Crankshaft Removal
71
Transmission Inspection
72
Crankshaft Inspection
73
Oil Seal Inspection, Removal And Installation
73
Bearing Inspection, Removal And Installation
74
Crankshaft Installation
75
Transmission Reassembly
75
Crankcase Reassembly
76
Gearshift Linkage Reassembly
77
Fuel System
79
Carburetor Removal
80
Reed Valve
81
Carburetor Inspection
81
Carburetor Reassembly
81
Reed Valve Removal
81
Cooling System
83
Engine Coolant Replacement
84
Radiator Cap Inspection
84
Radiator Removal/Reassembly
84
Water Pump Removal
84
Water Pump Reassembly
85
Electrical System
87
Electrical Circuit
88
Ignition Coil Inspection
88
Checking With Electro Tester
88
Cdi Unit Inspection
89
Checking With Pocket Tester
89
Stator Coil Inspection
90
Magneto Rotor And Stator Removal And Reassembly
90
Magneto Rotor And Stator Reassembly
91
Front And Rear Wheels
93
Front Wheel Disassembly And Reassembly
94
Rear Wheel Removal And Reassembly
94
Front And Rear Wheel Inspection
94
Axle Shaft Inspection
94
Wheel Bearing Removal And Reassembly
95
Rear Wheel Spacer Inspection
95
Wheel Bearing Inspection
95
Disc Plate Replacement
96
Rear Sprocket Replacement
96
Front And Rear Brakes
97
Brake Fluid Air Bleeding
98
Brake Fluid Replacement
99
Brake Pads Replacement
99
Front Brake Pads
99
Rear Brake Pads
99
Brake Disc Inspection
100
Caliper
100
Front Caliper Removal And Disassembly
101
Rear Caliper Removal And Disassembly
102
Caliper Inspection
102
Caliper Cleaning
102
Front Caliper Reassembly
103
Rear Caliper Reassembly
103
Master Cylinder
104
Front Master Cylinder Removal And Disassembly
104
Rear Master Cylinder Removal And Disassembly
105
Master Cylinder Inspection
105
Master Cylinder Cleaning
106
Front Master Cylinder Reassembly
106
Rear Master Cylinder Reassembly
106
Brake Pedal Removal And Reassembly
107
Front Fork And Steering
109
Front Fork Dismounting
110
Front Fork Disassembly
110
Fork Cylinder Disassembly
113
Front Fork Inspection
114
Fork Cylinder Reassembly
114
Front Fork Reassembly
115
Front Fork Mounting
119
Steering Removal
120
Steering Inspection
120
Steering Bearing Replacement
120
Steering Reassembly
121
Rear Schock Absorber And Air Cleaner Removal
124
Rear Shock Absorber Inspection
124
Rear Shock Absorber Disposal
125
Bearing Replacement
125
Rear Shock Absorber Reassembly
125
Air Cleaner Reassembly
126
Oil Replacement Procedure
127
Tools And Equipement
127
Swing Arm Removal
129
Swing Arm Inspection
130
Swing Arm Reassembly
131
Rear Suspension Linkage Removal
131
Rear Suspension Linkage Inspection
131
Cushion Lever Bearing Replacement
132
Rear Suspension Linkage Reassembling
133
Service Data
135
Cylinder, Piston, Piston Ring
135
Conrod Crankshaft
135
Radiator
136
Drive Chain
136
Electrical
137
Brake Wheel
137
Suspension
138
Tire Pressure
138
Fuel Oil Coolant
139
Special Tools
140
Wire, Cable And Hose Routing
142
Specifications
147
Index
149
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