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ENGINE REMOVAL ......................................................................................5-1
INSTALLING THE EXHAUST PIPE AND MUFFLER..............................5-2
INSTALLING THE CYLINDER COVERS ................................................5-5
INSTALLING THE SHIFT ARM...............................................................5-5
INSTALLING THE ENGINE ....................................................................5-9
CAMSHAFTS..............................................................................................5-11
REMOVING THE CAMSHAFTS AND ROCKER ARMS.......................5-13
CHECKING THE CAMSHAFTS ...........................................................5-14
CHECKING THE CAMSHAFT SPROCKETS.......................................5-15
CHECKING THE TIMING CHAIN TENSIONERS.................................5-16
INSTALLING THE CYLINDER HEAD COVERS ...................................5-19
CYLINDER HEADS ....................................................................................5-20
REMOVING THE CYLINDER HEADS..................................................5-21
CHECKING THE CYLINDER HEADS ..................................................5-21
INSTALLING THE CYLINDER HEADS.................................................5-21
MEASURING THE COMPRESSION PRESSURE ...............................5-22
VALVES AND VALVE SPRINGS ................................................................5-24
REMOVING THE VALVES ....................................................................5-25
CHECKING THE VALVES AND VALVE GUIDES .................................5-25
CHECKING THE VALVE SEATS ..........................................................5-27
CHECKING THE VALVE SPRINGS......................................................5-29
INSTALLING THE VALVES...................................................................5-29
CYLINDERS AND PISTONS ......................................................................5-32
REMOVING THE PISTONS..................................................................5-33
CHECKING THE CYLINDERS AND PISTONS ....................................5-33
CHECKING THE PISTON RINGS ........................................................5-34
CHECKING THE PISTON PINS ...........................................................5-35
INSTALLING THE PISTONS AND CYLINDERS ..................................5-36
GENERATOR AND STARTER CLUTCH....................................................5-38
REMOVING THE GENERATOR ...........................................................5-41
REMOVING THE STARTER CLUTCH .................................................5-41
CHECKING THE STARTER CLUTCH ..................................................5-41
INSTALLING THE STARTER CLUTCH ................................................5-42
INSTALLING THE GENERATOR ..........................................................5-42
INSTALLING THE GENERATOR COVER ............................................5-43
CLUTCH......................................................................................................5-44
REMOVING THE CLUTCH...................................................................5-48
REMOVING THE PRIMARY DRIVE GEAR ..........................................5-48
CHECKING THE FRICTION PLATES ..................................................5-48

ENGINE

5

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