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DoAll C-530 NC Instruction & Parts Manual

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Pag.1
I
& P
M
STRUCTIO
ARTS
A UAL
Edition 2008-A
INSTRUCTION &
PARTS MANUAL
for
Band Saw Machine type
C-530 C
Y
2008
EAR OF PRODUCTION
S
28297
ERIAL NUMBER

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Summary of Contents for DoAll C-530 NC

  • Page 1 Pag.1 & P STRUCTIO ARTS A UAL Edition 2008-A INSTRUCTION & PARTS MANUAL Band Saw Machine type C-530 C 2008 EAR OF PRODUCTION 28297 ERIAL NUMBER...
  • Page 2 CE declaration which follows the European Directive 89/392 requirements. DoAll is sure to assure with this machine the state of the art solutions for the opera- tor safety, and to be part of the general improvement of labour conditions.

  • Page 3: Table Of Contents

    Pag.3 Instruction & Parts Manual Edition 2008-A CE DECLARATIO ......................... 6 ......................... 7 GE ERAL I FORMATIO 1.1. Goal of this manual........................... 8 1.2. Regulations to refer........................... 8 1.3. Manual description ........................... 8 ......................9 MACHI E IDE TIFICATIO DATA 2.1 Main costructive characteristics.
  • Page 4 Pag.4 Instruction & Parts Manual Edition 2008-A 6.2.4 Lifting cylinder ......................... 18 6.2.5 Blade tension assembly ......................18 6.2.6 Band drive assembly ......................... 18 6.2.7 Band brush assembly ......................... 18 6.2.8 Left and right band guides......................19 6.2.9 Feed pressurecontrol ........................19 6.2.10 Wheels ..........................
  • Page 5 Pag.5 Instruction & Parts Manual Edition 2008-A 12.1.12 Material library ......................32 12.1.13 Inputs & outputs testing screen ................34 12.1.14 Software update ......................34 12.1.15 Help function ......................... 35 12.2. Head feed control ........................35 12.2.1 How to select the feed system (option) ................35 ............................

  • Page 6: Ce Declaratio

    Pag.6 Instruction & Parts Manual Edition 2008-A CE DECLARATIO We declare that the product “Band saw machine type C-530 NC”: Serial number 28297 Year of production 2008 referred to in this declaration is in compliance with: • CEI EN 60204-1 •...

  • Page 7: Ge Eral I Formatio

    Pag.7 Instruction & Parts Manual Edition 2008-A 1. GE ERAL I FORMATIO This machine has been designed and built adopting the state of the art technologies, and with respect of the European Laws for machine tools. Notwithstanding what above, it is implicit that working underestimating or forgetting the dangers related to this kind of ma- chine can generate, the operator could cause serious injuries to him/herself.

  • Page 8: Goal Of This Manual

    Pag.8 Instruction & Parts Manual Edition 2008-A 1.1. G OAL OF THIS MA UAL This manual wants to explain instructions about how to operate safely, using texts, drawings, pictures and diagrams used by themselves or combined to instruct the operator to use the machine. 1.2.

  • Page 9: Machi E Ide Tificatio Data

    24Vdc Dangerous area Area around the machine (1.5meters) Working place Machine control panel Type of tool Band saw blade Machine Description Band saw machine, type C-530 NC Total amperage Maximum power 12,5 Approximate weight 4.600 TAB 2.2 Technical Characteristics Description...

  • Page 10: Main Costructive Characteristics

    Pag.10 Instruction & Parts Manual Edition 2008-A 2.1 M AI COSTRUCTIVE CHARACTERISTICS The machine uses : • NC controller with operator display and 32 customizable function keys integrated. • Multi language diagnostic with info messages. • Material libraries. • Band speed readout integrated. •...

  • Page 11: Indexing

    ISES Vises are hydraulic. The jaws are tempered. TAB 2.3 Cutting tolerances Machine Description C-530 NC ±0,15 mm / 500 mm On the length On the perpendicularity ±0,2 mm /100 mm 3. HOW TO USE THE I STRUCTIO MA UAL 3.1.

  • Page 12: How To Obtain More Copies

    Pag.12 Instruction & Parts Manual Edition 2008-A • this manual contains mistakes, errors, or something is missing; • the original machine is modified by the manufacturer. Marginal errors or missing elements, if considered important for the correct work of the machine and its safe use will be im- mediately notified through an “Errata Corrige”.

  • Page 13: Edition 2008-A

    Pag.13 Instruction & Parts Manual Edition 2008-A • natural calamities, including earthquakes, floods or others which could provoke danger or faults to the machine or its structures easy to be identified ; • if electrical , pneumatic or mechanical safety features were partially or completely removed ; •...

  • Page 14: Type Of Use Allowed

    Pag.14 Instruction & Parts Manual Edition 2008-A 5. TYPE OF USE ALLOWED 5.1. ADDRESSEE MACHI E This machine was design and built to comply a professional use, meaning that, besides the technical knowledge required, it is necessary to have a specific knowledge to operate the saw to obtain the required goals. 5.2.

  • Page 15: Limits Using The Saw

    Pag.15 Instruction & Parts Manual Edition 2008-A Cutting bridge falling rate (w/o material) Mt./m Bars size ∅ 13 ∅ 531 Bar weight 1.000 5.5. L IMITS USI G THE SAW The machine has two limits of use due to : •...

  • Page 16: Command Modes

    Pag.16 Instruction & Parts Manual Edition 2008-A 5.9.1 Command modes The saw can be controlled in two different ways, turning or pressing a selector switch or a push-button (different ways for different models). The switch enable a relay which insert the manual mode. 1.

  • Page 17: Tech Ical Descriptio

    Pag.17 Instruction & Parts Manual Edition 2008-A 6. TECH ICAL DESCRIPTIO 6.1. M ACHI E STRUCTURE This saw is manly made by : 1. Base frame 2. Cutting bridge 3. Hydraulic power unit 4. Control Panel 5. Coolant system Pos. Tab 6.1.

  • Page 18: Cutting Bridge

    Pag.18 Instruction & Parts Manual Edition 2008-A 6.2. C UTTI G BRIDGE Pos. Tab 6.2 Cutting bridge 6.2.1 Cutting bridge frame 6.2.2 Guiding columns 6.2.3 Columns connection 6.2.4 Lifting cylinder 6.2.5 Blade tension assembly 6.2.6 Blade drive assembly 6.2.7 Band brush assembly 6.2.8 Left and right band guide 6.2.9...

  • Page 19: Left And Right Band Guides

    Pag.19 Instruction & Parts Manual Edition 2008-A 6.2.8 Left and right band guides. The band guides have to straighten the blade coming out the wheel, and keep it vertical helping the blade insertion between the inserts. Left guide arm : Moves horizontally on guides machined on the bridge, and it is moved by the movement of the vise. Right guide arm : Fixed on the cutting bridge.

  • Page 20: Electrical System

    Pag.20 Instruction & Parts Manual Edition 2008-A 6.4. E LECTRICAL SYSTEM 6.4.1 Control console The control console is on the upper part of the control enclosure, and all the push-buttons and switches are integrated in the control unit. There is a 5” monitor, which displays the control commands. 6.4.2 Control enclosure It is made bending metal sheets and it complies the IP55 standards.

  • Page 21: Machi E Protectio S

    Pag.21 Instruction & Parts Manual Edition 2008-A 7. MACHI E PROTECTIO S This machine is entirely protected where it can be dangerous. Despite of this, there are some parts that cannot be protected, and where the operator must never work. The biggest of these parts is where the blade touches material. There is a sticker close to every part which is not completely safe, to show to the operator that he should be extremely con- scious.

  • Page 22: What To Do To Prepare The Machi E To Operate

    Pag.22 Instruction & Parts Manual Edition 2008-A 10. WHAT TO DO TO PREPARE THE MACHI E TO OPERATE This machine can be installed by: • the manufacturer; • a manufacturer representative ; • the customer. It is customer duty to get the place ready to install the machine, arranging also the anchor bolts to secure the machine on the ground.

  • Page 23: Safety Devices

    Pag.23 Instruction & Parts Manual Edition 2008-A 11. SAFETY DEVICES 11.1 L IMIT SWITCHES A D SEG ALATIO DEVICES 11.1.1. Limit switches On the machine there are the following limit switches ESIGNATION ESCRIPTION Home position Out of stock FC5, FC6 Safety band wheel door interlock switches Head down Head up (option)

  • Page 24: Use Of The Machi E

    Pag.24 Instruction & Parts Manual Edition 2008-A 12. USE OF THE MACHI E The manufacturer cannot be liable for any injury caused by errors or mistake using the machine, as described in the following paragraphs. The operator must wear all the personal protections equipments, as gloves and ear plugs. Loading the material onto the machine Moving bars, especially if they are in bundles, it is necessary to pay attention to the se- curity rules for the movement of heavy loads.

  • Page 25: Machine Status Icons

    Pag.25 Instruction & Parts Manual Edition 2008-A on the index axis: press the START button to run the setting process, or press the softkey “NO” if you don’t want to run it. After this operation the machine is ready for manual operations. All the status icons such as coalant status, band speed,...

  • Page 26: Manual Cycle

    Pag.26 Instruction & Parts Manual Edition 2008-A 12.1.5 Manual cycle The SAW4 NC control has 32 customizable function keys to control the entire machine. The stan- dard version looks like the following: Above each function key the operator can easily understand what the function of the button is. Fol- lowing the operator can find the entire list of the function keys available: Hydraulics's ON / OFF To control the coolant mode.

  • Page 27: Manual Operation With The Material Handling (Option)

    Pag.27 Instruction & Parts Manual Edition 2008-A All the other function keys are disable in the standard configuration. 12.1.5.1 Manual operation with the material handling (Option) To access the material handling controls, press the button located on the middle lower part of the LCD monitor.

  • Page 28: Create A New Cutting Program

    Pag.28 Instruction & Parts Manual Edition 2008-A 12.1.7.2 Create a new cutting program allows to make a new program. To edit a new cutting program it is required to enter the following programs: Program name Alfa 70m/m Band speed 316L Crop cut I :10 Feed force...

  • Page 29: Running A Program

    Pag.29 Instruction & Parts Manual Edition 2008-A 12.1.7.3 Running a program Press the RUN key to prepare the machine for the automatic cycle. On the display will appear the screen of the current program (in case the program is not the one you want to run, select from the program directory the one you need to run).

  • Page 30: Edition 2008-A

    Pag.30 Instruction & Parts Manual Edition 2008-A Static zero setting axis 1 with band kerf compensation Axis 1 test Operator customizable parameters SAW 4 programming section Machine components definition Machine components parameters Control type and configuration version Inputs & outputs list Hydraulic pump parameters Front vise parameters Index vise parameters...

  • Page 31: Edition 2008-A

    Never modify the machine parameters without a DoAll technician present. This could cause severe injuries to the operator and machine failure. Changing parameters without our writ- ten express authorization will immediately interrupt machine warranty and will keep DoAll armless for any possible injury.

  • Page 32: Select Your Country Language

    Band covers open Close band wheel protections Check position of the blade replacement key Hydraulic’s off Start hydraulic’s Inverter fault Call DoAll service department Blade under fast approach Raise the saw head Index cover open Close index covers Low rotation...
  • Page 33 Pag.33 Instruction & Parts Manual Edition 2008-A To access the machine configuration menus SAW 4 programming section Material library configuration Password 301768 Material definition By moving the cursor and pressing “Enter” on the enable material (on the side of enable material you can read DEF, defined, and INDEF marks the disabled materials, undefined) the monitor will display a chart similar to the following one: Material name...

  • Page 34: Inputs & Outputs Testing Screen

    Pag.34 Instruction & Parts Manual Edition 2008-A 12.1.13 Inputs & outputs testing screen This menu allows to test inputs, outputs and other machine functionalities. O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 12.1.14 Software update...

  • Page 35: Help Function

    Pag.35 Instruction & Parts Manual Edition 2008-A PLOAD COMMANDS Type this command to run the application SAWUTIL This command allows to link the PC to the NC control LI K GET filename It Uploads the parameter file on the PC The command unlinks Pc and NC control U LI K QUIT...

  • Page 36: How To Reset The Automatic Workstop Sensor

    Pag.36 Instruction & Parts Manual Edition 2008-A 12.3.1 How to reset the automatic workstop sensor If the first cut is too short or too long, then it is required to reset the automatic workstop sensor. To do so: Press the SET button Press the button 123456 Enter the password and press OK...

  • Page 37: Calibratioa Dtu E - Up

    Pag.37 Instruction & Parts Manual Edition 2008-A Press the button Set the parameter “% feed reduction” to the desired value Exit the parameter area by pressing OK, then EXIT 13. CALIBRATIO A D TU E-UP 13.1. C ALIBRATIO No calibration is needed, because the machine was calibrated by the manufacturer. 13.2.

  • Page 38: Display

    Pag.38 Instruction & Parts Manual Edition 2008-A a) Jump back to the first function of the function table or sub-menu. b) Jump out of the table or sub-menu (starting from the first function of the function table or sub-menu). Increments the parameter value of the selected function. To increase the speed at which scrolling through the value range takes place, keep I C depressed and briefly press DEC.

  • Page 39: Warnings

    Pag.39 Instruction & Parts Manual Edition 2008-A SECUR. 2 SECURITY Level 2 is activated; parameter values can be neither changed nor saved. Switching on braking chopper. Dyn Brake DC brake is activated. DC STOP ACM - Synchronizer: the inverter measures the actual motor frequency. FreqScan 13.3.5 Warnings ESSAGE...

  • Page 40: Hardware Error Messages

    Pag.40 Instruction & Parts Manual Edition 2008-A 9. The motor is decelerated with the deceleration ramp and the inverter is stopped untill the temperature doesn’t fall below the limit value. If the AUTORESET function is activated (see TAB3, SUB XPAR, function SW3), a reset is possible by setting or the START/STOP in- put, or the E ABLE input, or by setting the setpoint to zero.

  • Page 41: Programming Structure

    Pag.41 Instruction & Parts Manual Edition 2008-A 13.3.8 Programming structure...
  • Page 42 Pag.42 Instruction & Parts Manual Edition 2008-A...

  • Page 43: Ordi Ary Problems

    Pag.43 Instruction & Parts Manual Edition 2008-A 14. ORDI ARY PROBLEMS WAR I G It is defined as ordinary service the maintenance due to breaks or wear of parts. Even in these circumstances, only expert op- erators should service the saw. They have to be able to work safely knowing which are the machine dangers, and avoiding unnecessary risks.

  • Page 44: Blade Tension Assembly

    Pag.44 Instruction & Parts Manual Edition 2008-A 14.2.4 Blade tension assembly Blade tension assembly Dwg. 210/16 Pos. Tool Adjust the guide track Spanner Check locknut 03-052 Do not regulate the central screw of the blade tension guide 14.2.5 Band drive assembly Band drive assembly dwg.

  • Page 45: Electric Control Panel

    Pag.45 Instruction & Parts Manual Edition 2008-A 14.5 ELECTRIC CO TROL PA EL Replace, if necessary, broken components.

  • Page 46: Mai Te A Ce

    Pag.46 Instruction & Parts Manual Edition 2008-A 15. MAI TE A CE 15.1 L UBRICATIO Reducer A Loading plug Replace oil after first 100 hours AGIP BLASIA 150 B Level Check the level every 2000 hours ESSO SPARTAN EP 150 C Unloading plug Replace every 4000 hours MOBILGEAR 632...

  • Page 47: Problems

    Pag.47 Instruction & Parts Manual Edition 2008-A 15.2. P ROBLEMS Problems Reasons How to solve the problem Twisted cut Feed rate Reduce the feed rate Blade is not perpendicular Register the blade The blade looses the sharp- Cutting speed Reduce the speed ness quickly Wrong teeth Use a blade with the right teeth...

  • Page 48: Remai I G Da Gers

    Pag.48 Instruction & Parts Manual Edition 2008-A 16. REMAI I G DA GERS This machine is powered by electrical power. The manufacturer, building the machine, used the state of the art solutions also meeting the regarding regulations to assure maximum safety to the operator. When servicing the machine with power on to check particular electrical components, always respects the basic safety rules.
  • Page 49 Pag.49 Instruction & Parts Manual Edition 2008-A A – P XHIBIT ROOF OF TEST This band saw machine: ERIES ERIAL UMBER 28297 C-530 Has been tested in accordance with the following norms: UNI-EN 292-1 UNI-EN 292-2 CEI 60204-1 (CEI 44-5) The test had positive result as per testing sheet # 28297 Hours of hydraulic power unit for testing purpose...

  • Page 50: Spare Parts

    Pag.50 Instruction & Parts Manual Edition 2008-A Spare parts For band saw machine C-530 C...
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