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DoAll c-530 nc Instruction Manual

Band saw machine
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Pag.1
Instruction Manual
Edition A
INSTRUCTION MANUAL
Band Saw Machine
type
C-530 NC
March 2003

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  • Page 1 Pag.1 Instruction Manual Edition A INSTRUCTION MANUAL Band Saw Machine type C-530 NC March 2003...

  • Page 2: Table Of Contents

    Pag.2 Instruction Manual Edition A INDEX..................E RRORE L SEGNALIBRO NON È DEFINITO CE DECLARATION ......................... 5 GENERAL WARNINGS ........................6 1. G ......................... 7 ENERAL INFORMATION 1.1. Goal of this manual........................7 1.2. Regulations to refer........................7 1.3. Manual description........................7 2.
  • Page 3 Pag.3 Instruction Manual Edition A 6.2.3 Columns connection......................18 6.2.4 Lifting cylinder........................19 6.2.5 Blade tension assembly..................... 19 6.2.6 Band drive assembly ......................19 6.2.7 Band brush assembly......................19 6.2.8 Left and right band guides....................19 6.2.9 Cutting servo-control ......................19 6.2.10 Wheels..........................
  • Page 4 Pag.4 Instruction Manual Edition A 12.1.7.3 Running a program....................... 33 12.1.7.4 How to modify the current cutting program (PGM function)........33 12.1.8. How to select the type of coolant (for machine which applies mist lubricator units)..33 12.1.9 General information concerning parameters setup ..........

  • Page 5: Ce Declaration

    Pag.5 Instruction Manual Edition A CE DECLARATION We declare that the product “Band saw machine type C-530NC”: Serial number 23151 Year of production 2003 referred to in this declaration is in compliance with : • CEI EN 60204-1 • UNI EN 292/1 •...

  • Page 6: General Warnings

    Pag.6 Instruction Manual Edition A GENERAL WARNINGS This machine was design and built using the state of the art techniques, and with respect of the machine tools European Laws. Notwithstanding what above, it is implicit that working underestimating or forgiving the dangers which this kind of ma- chine can generate, the operator could cause a serious injury to him/herself.

  • Page 7: General Information

    Pag.7 Instruction Manual Edition A 1. GENERAL INFORMATION 1.1. G OAL OF THIS MANUAL This manual wants to explain instructions about how to operate safely, using texts, drawings, pictures and diagrams used by themselves or combined to instruct the operator to use the machine. 1.2.

  • Page 8: Machine Identification Data

    24Vdc 50 Hz Dangerous area Area around the machine (1.5meters) Working place Machine control panel Type of tool Band saw blade Machine Description Band saw machine, type C-530 NC Total amperage Maximum power 12.5 Approximate weight 4.000 TAB 2.2 Technical Characteristics Description...

  • Page 9: Main Costructive Characteristics

    Pag.9 Instruction Manual Edition A 2.1 M AIN COSTRUCTIVE CHARACTERISTICS The machine uses : • Cutting programmer SAWIII • Trouble shutting control panel “Check Panel” • Automatic feeding control device • Blade speed controlled by an AC motor and a variable frequency drive. •...

  • Page 10: Vises

    Pag.10 Instruction Manual Edition A 2.5. V ISES The saw vises are hydraulic. The clamping part of them have a tempered insert bolted. Besides, the hydraulic circuit that con- trols the vises has a pressure reducer valve with a gauge to avoid to clamp with too much strength the material and deform it.

  • Page 11: How To Use The Instruction Manual

    Pag.11 Instruction Manual Edition A 3. HOW TO USE THE INSTRUCTION MANUAL 3.1. W HO SHOULD READ THE INSTRUCTION MANUAL TAB 3.1 Who should read the manual Description Operator Internal service Mechanical Electrical Instruction Manual Electrical Schematic The electrical schematic is included in this manual and cannot be supplied separately. 3.2.

  • Page 12: How To Obtain More Copies

    Pag.12 Instruction Manual Edition A 3.5. H OW TO OBTAIN MORE COPIES If necessary, the customer can obtain new copies of this manual simply making a written request and mentioning on it the machine serial number. If copies are requested, the manufacturer has the right to be paid to issue them. 3.6.

  • Page 13: Liability Limits

    Pag.13 Instruction Manual Edition A 4. LIABILITY LIMITS The manufacturer cannot be responsible if the machine if used in one following ways , which are classified as inappropriate : 4.1 I NAPPROPRIATE USE OF THE MACHINE It has to be considered inappropriate the use of the machine if : •...

  • Page 14: Type Of Use Allowed

    Pag.14 Instruction Manual Edition A 5. TYPE OF USE ALLOWED 5.1. ADDRESSEE MACHINE This machine was design and built to comply a professional use, meaning that, besides the technical knowledge required, it is necessary to have a specific knowledge to operate the saw to obtain the required goals. 5.2.

  • Page 15: Limits Using The Saw

    Pag.15 Instruction Manual Edition A Tab. 5.4 Characteristic Cutting speed cmq/m Material feeding speed Mt./m Cutting bridge falling rate (w/o material) Mt./m ∅ 10 ∅ 520 Bars size (manual) Bar weight 1.336 3.528 5.5. L IMITS USING THE SAW The machine has two limits of use due to : •...

  • Page 16: Command Modes, Stop, Emergency Stop And Out Of Service

    Pag.16 Instruction Manual Edition A No specific illumination is required, but the work place must be well illuminated to respect the requirements set by present safety rules. Only authorized people and maintenance personnel should be allowed to reach the saw work place. The operator must be equipped with personal protection instruments, like gloves and safety glasses.

  • Page 17: Technical Description

    Pag.17 Instruction Manual Edition A 6. TECHNICAL DESCRIPTION 6.1. M ACHINE STRUCTURE This saw is manly made by : 1. Base frame 2. Cutting bridge 3. Hydraulic power unit 4. Control Panel 5. Coolant system Pos. Tab 6.1. Base frame 6.1.1.

  • Page 18: Vises

    Pag.18 Instruction Manual Edition A Two limit switches are mounted on the index, the first to set the zero, and the second to control when the index is out of ma- terial. 6.1.4. Vises It includes : • clamping vises made with a gray iron casting G26, machined. Vises are controlled by hydraulic cylinders. 6.2.

  • Page 19: Lifting Cylinder

    Pag.19 Instruction Manual Edition A 6.2.4 Lifting cylinder This is an hydraulic cylinder, with chrome rod and lapped cylinder. The lifting cylinder is a double effect cylinder. The head is fastened to the columns connection, and the final end of the rod is fastened to the cutting bridge using a locknut. 6.2.5 Blade tension assembly This assembly has to keep the blade at the right tension when the machine is running.

  • Page 20: Wheels

    Pag.20 Instruction Manual Edition A 6.2.10 Wheels Made using cast iron G26, and lathe machined. They are fastened as follow : • the idler wheel is fastened on the band tension assembly, and it turns on ball bearings ; • the band drive wheel is fastened using a collect locking on the reducer shaft. The wheels diameter is larger then the maximum material height that can be cut by the saw..

  • Page 21: Electrical System

    Pag.21 Instruction Manual Edition A 6.4. E LECTRICAL SYSTEM 6.4.1 Control console The control console is on the upper part of the control enclosure, and all the push-buttons and switches are mounted on it. There is a 5” monitor, which displays the control commands. 6.4.2 Control enclosure It is made bending metal sheets and it complies the IP55 standards.

  • Page 22: Machine Protections

    Pag.22 Instruction Manual Edition A 7. MACHINE PROTECTIONS This machine is entirely protected where it can be dangerous. Despite of this, there are some parts that cannot be protected, and where the operator must never work. The biggest of these parts is where the blade touches material. There is a sticker close to every part which is not completely safe, to show to the operator that he should be extremely con- scious.

  • Page 23: How To Move The Machine

    Pag.23 Instruction Manual Edition A 8. HOW TO MOVE THE MACHINE This machine, when installed and fastened to the ground must be considered a fix equipment. If it is necessary to move the machine or parts of it (because of maintenance or service), the operator must use a crank or a fork lift, or a lighter lifter with regards of the weight of the part that have to be lifted.

  • Page 24: How To Install The Machine

    Pag.24 Instruction Manual Edition A 9. HOW TO INSTALL THE MACHINE The machine can be installed by : • the manufacturer/distributor ; • the customer ; The machine is shipped completely mounted. Moving the machine is one of the moment the risk of injuries is higher, thus it is important to make sure that : •...

  • Page 25: What To Do To Prepare The Machine To Operate

    Pag.25 Instruction Manual Edition A 10. WHAT TO DO TO PREPARE THE MACHINE TO OPERATE This machine can be installed by: • the manufacturer; • a manufacturer representative ; • the customer. It is customer duty to get the place ready to install the machine, arranging also the anchor bolts to secure the machine on the ground.

  • Page 26: Safety Devices

    Pag.26 Instruction Manual Edition A 11. SAFETY DEVICES 11.1 L IMIT SWITCHES AND SEGNALATION DEVICES 11.1.1. Limit switches On the machine there are the following limit switches • Control enclosure open • Safety interlock switches (4 ) • Head down •...

  • Page 27: Moveable Protections

    Pag.27 Instruction Manual Edition A 11.3. M OVEABLE PROTECTIONS The wheels are covered by two removable doors which can be opened to inspect or replace the blade. Two safety interlock switches automatically stop the machine if the cover is opened while the machine is working. 11.4.

  • Page 28: Use Of The Machine

    ON, by rotating the main switch located on the electrical enclosure, below the control. After few second in which the welcome logo of DoAll will appear, the machine will ask if it’s necessary to set the zero on the index axis: press the start...

  • Page 29: Machine Status Icons

    Pag.29 Instruction Manual Edition A allows to get into the machine parameters area (most of them protected by passwords), and the allows to make all programming & cutting operations. In this manual will not be trained the operator to use the menu, because this area must be op- erated only by the manufacturer or its representatives.
  • Page 30 Pag.30 Instruction Manual Edition A Above each function key the operator can easily understand what the function of the button is. Fol- lowing the operator can find the entire list of the function keys available: F01 ! Hydraulics’ ON / OFF F02 ! To control the coolant mode F03 !

  • Page 31: Manual Operation With The Material Handling (Option)

    Pag.31 Instruction Manual Edition A 12.1.5.1 Manual operation with the material handling (Option) To access the material handling controls, press the button located on the middle lower part of the LCD monitor. The following icons will appear: Second hydraulic power supply – CONTROL DISABLED Power conveyor backward Power conveyor forward Transferring unit forward...

  • Page 32: Create A New Cutting Program

    Pag.32 Instruction Manual Edition A 12.1.7.2 Create a new cutting program allows to make a new program. To edit a new cutting program it is required to enter the following programs: Program name Alfa 70m/m Band speed 316L Crop cut I :10 Feed force 50-100...

  • Page 33: Running A Program

    Pag.33 Instruction Manual Edition A 12.1.7.3 Running a program Press the RUN key to prepare the machine for the automatic cycle. On the display will appear the screen of the current program (in case the program is not the one you wan to run, select from the program directory the one you need to run).
  • Page 34 Pag.34 Instruction Manual Edition A Static zero setting axis 1 with band kerf compensation Axis 1 test Operator customizable parameters SAW 3 programming section Machine components definition Machine components parameters Control type and configuration version Inputs & outputs list Hydraulic pump parameters Front vise parameters Index vise parameters Axis 1, type A parameters...
  • Page 35 Never modify the machine parameters without a DoAll technician present. This could cause severe injuries to the operator and machine failure. Changing parameters without our written express au- thorization will immediately interrupt machine warranty and will keep DoAll armless for any possible injury.

  • Page 36: Select Your Country Language

    Pag.36 Instruction Manual Edition A 12.1.10 Select your country language To change the display language, press the buttons and then . Type 123456 and confirm it by pressing ENTER. Then select: For ITALIAN For ENGLISH For SPANISH For FRENCH 12.1.11 Inputs & outputs testing screen This menu allows to test inputs, outputs and other machine functionalities.

  • Page 37: Help Function

    Pag.37 Instruction Manual Edition A PLOAD COMMANDS Type this command to run the application SAWUTIL LINK This command allows to link the PC to the NC control GET filename It Uploads the parameter file on the PC The command unlinks Pc and NC control UNLINK QUIT To quit the application...

  • Page 38: How To Reset The Automatic Workstop Sensor

    Pag.38 Instruction Manual Edition A Prepare the program to execute and operate like explained in “Running a program” paragraph. The control will ask if you want to make the crop cut or no. When it will displayed the message, press YES to make a crop cut or NO to start directly with the first cutting length.

  • Page 39: How To Dismantle The Machine

    Pag.39 Instruction Manual Edition A 13. HOW TO DISMANTLE THE MACHINE Only experts can dismantle the machine.

  • Page 40: Ordinary Problems

    Pag.40 Instruction Manual Edition A 14. ORDINARY PROBLEMS warning It is defined as ordinary service the maintenance due to breaks or wear of parts. Even in these circumstances, only expert op- erators should service the saw. They have to be able to work safely knowing which are the machine dangers, and avoiding unnecessary risks.

  • Page 41: Connection Bar

    Pag.41 Instruction Manual Edition A 14.2.2 Connection bar Pos. Connection bar. /01-032-0 Tool Check hydraulic hoses none 14.2.3 Lifting cylinder Pos. Lifting cylinder dwg. 12 Tool Check locknuts 12-017 Spanner Check gaskets None 14.2.4 Blade tension assembly Blade tension assembly Dwg. 16 Pos.

  • Page 42: Servo-Cutting Device

    Pag.42 Instruction Manual Edition A Be sure the blade is not cutting the machine frame 03-042 Manufacturer Keep lubricated all the bearings 03-051 14.2.9 Servo-cutting device Servo cutting assembly Dwg. 066/17 Pos. Tool Check the servo-valve adjusting the cutting pressure. Turn the knob Open the servo-valve cover and check the vertical movement of the unit.

  • Page 43: Maintenance

    Pag.43 Instruction Manual Edition A 15. MAINTENANCE 15.1 L UBRICATION EDUCER A Loading plug AGIP BLASIA 150 Replace oil after 100 hours B Level Check the level every 2000 hours ESSO SPARTAN EP 150 C Unloading plug Replace after 4000 hours MOBILGEAR 632 BP ENERGOL GR-XP150 FINA GIRA 150...

  • Page 44: Problems

    Pag.44 Instruction Manual Edition A 15.2. P ROBLEMS Problems Reasons How to solve the problem Twisted cut Feed rate Reduce the feed rate Blade is not perpendicular Register the blade The blade looses the sharpness Cutting speed Reduce the speed quickly Wrong teeth Use a blade with the right teeth...
  • Page 45 Pag.45 Instruction Manual Edition A 4. Open both the band wheel doors. 5. If stalling in a bar, remove the blade slowly. 6. It is suggested to cover the blade using the plastic teeth strip was originally on the blade. 7.

  • Page 46: Remaining Dangers

    Pag.46 Instruction Manual Edition A 16. REMAINING DANGERS This machine is powered by electrical power. The manufacturer, building the machine, used the state of the art solutions also meeting the regarding regulations to assure maximum safety to the operator. When servicing the machine with power on to check particular electrical components, always respects the basic safety rules.

  • Page 47: Personel Training

    Pag.47 Instruction Manual Edition A 17. PERSONEL TRAINING This machine was design to be easily operated. It is not expressly required an expert to operate the saw, but an expert can set as best as possible the machine so to obtain the maximum results. Therefore, the operator needs a good experience in machine tools, especially in band saw machine.

  • Page 48: Machine Dismantle

    Pag.48 Instruction Manual Edition A 18. MACHINE DISMANTLE This machine was built using only ecological materials. It is necessary to separately recycle only the hydraulic oils and the coolant liquid.

  • Page 49: Proof Of Test

    A – P XHIBIT ROOF OF TEST This band saw machine: ERIES ERIAL NUMBER C-530 NC 23151 Has been tested in accordance with the following norms: " UNI-EN 292-1 " UNI-EN 292-2 " CEI 60204-1 (CEI 44-5) The test had positive result as per testing sheet #...

  • Page 50: Spare Parts List

    Pag.50 Instruction Manual Edition A SPARE PARTS LIST See following pages.
  • Page 51 Pag.51 Instruction Manual Edition A...
  • Page 52 Pag.52 Instruction Manual Edition A Tavola 1 1.001 Ghiera Locknut 1.002 Piastra attacco cilindro Plate 1.003 Testina Cylinder head 1.004 Raschiatore Scraper ring 1.005 Guarnizione Gasket 1.006 Anello di guida Gasket 1.007 Guarnizione Gasket 1.008 Pistone Piston 1.009 Guarnizione Gasket 1.010 Canna cilindro Cylinder...
  • Page 53 Pag.53 Instruction Manual Edition A...
  • Page 54 Pag.54 Instruction Manual Edition A Tavola 2 2.001 Testina Cylinder head 2.002 Anello di guida Gasket 2.003 Raschiatore Scraper ring 2.004 Guarnizione Gasket 2.005 Guarnizione Gasket 2.006 Stelo cavo 2.007 Guarnizione Gasket 2.008 Cromato di guida Chromate guide 2.009 Pistone Piston 2.010 Guarnizione...
  • Page 55 Pag.55 Instruction Manual Edition A...
  • Page 56 Pag.56 Instruction Manual Edition A Tavola 3 3.001 Supporto vite ricircolo di sf. Precision ball screw support 3.002 Cuscinetto a rulli Roller bearing 3.003 Anello di tenuta Gasket 3.004 Ingrassatore Grease gun 3.005 Vite a ricircolo di sfere Precision ball screw 3.006 Chiocciola Leadnut...
  • Page 57 Pag.57 Instruction Manual Edition A 3.035 Perno 3.036 Rullo Roller 3.037 Cuscinetto a sfere Ball bearing 3.038 Distanziale Spacer 3.039 Anello di fermo Retaneing ring 3.040 Spalla sostegno rullo vert. Vertical roller support 3.041 Distanziale Spacer 3.042 Rullo verticale Vertical roller 3.043 Bronzina Bushing...
  • Page 58 Pag.58 Instruction Manual Edition A...
  • Page 59 Pag.59 Instruction Manual Edition A Tavola 4 4.001 Motore oleodinamico Hydraulic motor 4.002 Riduzione Reduction 4.003 Spazzola puliscilama Blade brush 4.004 Dado riduzione Reduction nut 4.005 Flangia porta motore Flange motor support 4.006 Pattino guidalama mobile Mouvable insert assy 4.007 Pattino guidalama fisso Fix insert assy 4.008...
  • Page 60 Pag.60 Instruction Manual Edition A 4.041 Raccordo Fitting 4.042 Tubo sollevamento arco Pipe 4.043 Raccordo Fitting 4.044 Tubo bloccaggio guidalama Pipe 4.045 Distributore Distributor 4.046 Attacco raccordo Fitting block 4.047 Pipe 4.048 Piastra spazzola Brush plate 4.049 Raccordo Fitting...
  • Page 61 Pag.61 Instruction Manual Edition A...
  • Page 62 Pag.62 Instruction Manual Edition A Tavola 5 5.001 Traversa Cross-bar 5.002 Colonne di guida Pilot pin 5.003 Ghiera Locknut 5.004 Ghiera Locknut 5.005 Tappo di carico Loading plug 5.006 Supporto filtro Filter support 5.007 Filtro Filter 5.008 Raccordo Fitting 5.009 Raccordo Fitting 5.010...
  • Page 63 Pag.63 Instruction Manual Edition A...
  • Page 64 Pag.64 Instruction Manual Edition A Tavola 6 6.001 Carrello Index 6.002 Bussola Bushing 6.003 Raschiatore Scraper ring 6.004 Cromate di guida Slideway chromate 6.005 Lardone Slideway 6.006 Lardone Slideway 6.007 Bussola Bushing 6.008 Guarnizione Gasket 6.009 Raschiatore Scaper ring 6.010 Bussola Bushing vise stroke = 10 6.011...
  • Page 65 Pag.65 Instruction Manual Edition A...
  • Page 66 Pag.66 Instruction Manual Edition A Tavola 7 7.001 Morsa posteriore sinistra Inboard left vise 7.002 Morsa posteriore destra Inboard right vise 7.003 Morsa anteriore destra Index right vise 7.004 Morsa anteriore sinistra Index left vise 7.005 Tassello Inboard vise guide 7.006 Lardone Slideway...
  • Page 67 Pag.67 Instruction Manual Edition A...
  • Page 68 Pag.68 Instruction Manual Edition A Tavola 8 8.001 Motore A.C. AC motor 8.002 Piastra motore Motor plate 8.003 Morsetto (solo per 330) Clamp (only on 320) 8.004 Riduttore Planetary reducer 8.005 Volano motore Drive Flywheel 8.006 Calettatore Collet locking 8.007 Rosetta Washer 8.008...
  • Page 69 Pag.69 Instruction Manual Edition A...
  • Page 70 Pag.70 Instruction Manual Edition A Tavola 9 9.001 Distributore superiore Upper manifold 9.002 Distributore centrale Middle manifold 9.003 Distributore inferiore Lower manifold 9.004 Piastra Plate 9.005 Distributore arco Saw head manifold 9.006 Distributore morse anteriori Front vise manifold 9.007 Distributore tendi lama Band tension manifold 9.008 Distributore manuale...
  • Page 71 Pag.71 Instruction Manual Edition A 9.035 Tubo Pipe 9.036 Tubo Pipe 9.037 Tubo portata evacuatore Pipe 9.038 Tubo scarico spazzola Brush unloading pipe 9.039 Tubo morsa bancale dest. Rear right vise pipe 9.040 Tubo morsa bancale sinist. Rear left vise pipe 9.041 Tubo di drenaggio Draining pipe...

  • Page 72: Electrical And Hydraulic Schematics

    Pag.72 Instruction Manual Edition A ELECTRICAL AND HYDRAULIC SCHEMATICS See following pages.

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