Related Manuals for DoAll C-530 M
Summary of Contents for DoAll C-530 M
- Page 1 & P Pag.1 NSTRUCTION ARTS ANUAL Edition A INSTRUCTION & PARTS MANUAL Band Saw Machine type C-530 M EAR OF PRODUCTION ERIAL NUMBER...
- Page 2 & P Pag.2 NSTRUCTION ARTS ANUAL Edition A...
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Page 3: Dear Customer
CE declaration which follows the European Directive 89/392 requirements. DoAll is sure to assure with this machine the state of the art solutions for the opera- tor safety, and to be part of the general improvement of labor conditions. - Page 4 & P Pag.4 NSTRUCTION ARTS ANUAL Edition A CE DECLARATION ......................... 6 GENERAL INFORMATION ......................7 1. GENERAL INFORMATION ....................... 8 1.1. Goal of this manual........................8 1.2. Regulations to refer........................8 1.3. Manual description........................8 2. MACHINE IDENTIFICATION DATA ..................9 2.1 Main constructive characteristics....................
- Page 5 & P Pag.5 NSTRUCTION ARTS ANUAL Edition A 6.3.1 Motor-pump assembly ......................19 6.3.2 Oil reservoir ..........................19 6.3.3 Solenoid valves ......................... 19 6.4. Electrical system ........................19 6.4.1 Control console ......................... 19 6.4.2 Control enclosure ........................19 7. MACHINE PROTECTIONS...................... 20 8.
- Page 6 & P Pag.6 NSTRUCTION ARTS ANUAL Edition A 15.4 Hydraulic power unit ......................... 32 15.5 Electric control panel ......................... 32 16. MAINTENANCE ........................33 16.1 Lubrication ..........................33 16.2. Problems............................ 34 16.3. Blade replacement........................34 17. REMAINING DANGERS......................35 18. PERSONNEL TRAINING....................... 35 19.
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Page 7: Ce Declaration
NSTRUCTION ARTS ANUAL Edition A CE DECLARATION We declare that the product “Band saw machine type C-530 M”: Serial number Year of production referred to in this declaration is in compliance with: • CEI EN 60204-1 • UNI EN 12100-1 •... -
Page 8: General Information
& P Pag.8 NSTRUCTION ARTS ANUAL Edition A GENERAL INFORMATION This machine has been designed and built adopting the state of the art technologies, and with respect of the European Laws for machine tools. Notwithstanding what above, it is implicit that working underestimating or forgetting the dangers related to this kind of machine can generate, the operator could cause serious injuries to him/herself. -
Page 9: General Information
& P Pag.9 NSTRUCTION ARTS ANUAL Edition A 1. GENERAL INFORMATION 1.1. G OAL OF THIS MANUAL This manual wants to explain instructions about how to operate safely, using texts, drawings, pictures and diagrams used by themselves or combined to instruct the operator to use the ma- chine. -
Page 10: Machine Identification Data
2. MACHINE IDENTIFICATION DATA TAB 2.1 Identification data Description Denomination or value plate name Band Saw machine Type C-530 M Serial number Year 2005 Voltage and frequency 400 V 3ph+N+GND ±10% 50 Hz ±1% Approximate weight 3.000 Kg. Total power installed... -
Page 11: Main Constructive Characteristics
0- 100 m/1’. In this way the machine can cut both hard steels and aluminum. A digital reader constantly shows the blade speed . 2.5. V ISES Vises are hydraulic. The jaws are hardened TAB 2.3 Cutting tolerances Machine Description C-530 M ±0,2 mm /100 mm On the perpendicularity... -
Page 12: How To Use The Instruction Manual
& P Pag.12 NSTRUCTION ARTS ANUAL Edition A 3. HOW TO USE THE INSTRUCTION MANUAL 3.1. Who should read the instruction manual? TAB 3.1 Who should read the manual Description Operator Internal service Mechanical Electrical Instruction Manual Electrical Schematic The electrical schematic is included in this manual and cannot be supplied separately. 3.1. -
Page 13: Suggestions
& P Pag.13 NSTRUCTION ARTS ANUAL Edition A If the original customer sales the machine, he/she should notify the manufacturer that the machine changed ownership, so to allow the manufacturer to inform the new user on the dangers and limits of liability. 3.5. -
Page 14: Liability Limits
& P Pag.14 NSTRUCTION ARTS ANUAL Edition A 4. LIABILITY LIMITS The manufacturer cannot be responsible if the machine if used in one following ways , which are classified as inappropri- ate : 4.1 I NAPPROPRIATE USE OF THE MACHINE It has to be considered inappropriate the use of the machine if : •... -
Page 15: Type Of Use Allowed
& P Pag.15 NSTRUCTION ARTS ANUAL Edition A 5. TYPE OF USE ALLOWED 5.1. M ACHINE ADDRESSEE This machine was design and built to comply a professional use, meaning that, besides the technical knowledge required, it is necessary to have a specific knowledge to operate the saw to obtain the required goals. 5.2. -
Page 16: Limits Using The Saw
& P Pag.16 NSTRUCTION ARTS ANUAL Edition A Characteristic Cutting speed cmq/m Material feeding speed Mt./m Cutting bridge falling rate (w/o material) Mt./m Bars size ∅ 13 ∅ 530 Bar weight 1500 5.5. L IMITS USING THE SAW The machine has two limits of use due to : operator’s inexperience material size and weight The operator’s experience is particularly necessary when the saw runs in manual cycle ;... -
Page 17: Command Modes
& P Pag.17 NSTRUCTION ARTS ANUAL Edition A The operator must be equipped with personal protection instruments, like gloves and safety glasses. 5.9. C OMMAND MODES STOP EMERGENCY STOP AND OUT OF SERVICE 5.9.1 Command modes The saw can be controlled in two different ways, turning or pressing a selector switch or a push-button (different ways for different models). -
Page 18: Technical Description
& P Pag.18 NSTRUCTION ARTS ANUAL Edition A 6. TECHNICAL DESCRIPTION 6.1. M ACHINE STRUCTURE This saw is manly made by : Base frame Cutting bridge Hydraulic power unit Control Panel Coolant system Pos. Tab 6.1. Base frame 6.1.1. Base frame 6.1.4. -
Page 19: Guiding Columns
& P Pag.19 NSTRUCTION ARTS ANUAL Edition A 6.2.2 Guiding columns The columns guide vertically the cutting bridge movement. They are made with chrome bars, hardened and grinded. 6.2.3 Columns connection Made using a Fe37 steel plate, the columns connection connects and makes the guiding columns sturdier. It is fastened to the columns through two bolts. -
Page 20: Motor-Pump Assembly
& P Pag.20 NSTRUCTION ARTS ANUAL Edition A 6.3.3 Solenoid valves 6.3.1 Motor-pump assembly Electrical motor and pump are connected by an elastic coupling. 6.3.2 Oil reservoir It is in the machine frame, and it has a maximum and a minimum level indicators, and a suction filter. On the left side of the infeed roller table there is a plug which allows to refill the reservoir. -
Page 21: Machine Protections
& P Pag.21 NSTRUCTION ARTS ANUAL Edition A 7. MACHINE PROTECTIONS This machine is entirely protected where it can be dangerous. Despite of this, there are some parts that cannot be pro- tected, and where the operator must never work. The biggest of these parts is where the blade touches material. There is a sticker close to every part which is not completely safe, to show to the operator that he should be extremely con- scious. - Page 22 & P Pag.22 NSTRUCTION ARTS ANUAL Edition A This machine can be installed by: the manufacturer; a manufacturer representative ; the customer. It is customer duty to get the place ready to install the machine, arranging also the anchor bolts to secure the machine on the ground.
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Page 23: Safety Devices
& P Pag.23 NSTRUCTION ARTS ANUAL Edition A 11. SAFETY DEVICES 11.1 L IMIT SWITCHES AND SIGNAL DEVICES 11.1.1. Limit switches On the machine there are the following limit switches ESIGNATION ESCRIPTION FC3, FC4 Safety band wheel door interlock switches Head down Blade broken 11.1.2. -
Page 24: Use Of The Machine
& P Pag.24 NSTRUCTION ARTS ANUAL Edition A 12. USE OF THE MACHINE 12.1. Operate the machine Machine can be operated in manual or semiautomatic mode. Each machine movement is controlled di- rectly from the control panel by pushbuttons or selector switches. 12.1.1 Control panel The control panel looks like the following drawing Blade speed readout... -
Page 25: To Start The Machine
& P Pag.25 NSTRUCTION ARTS ANUAL Edition A Coolant overload Blade motor overload Blade broken Blade cover open Emergency 12.1.2 To start the machine To start the machine turn the main disconnect switch located on the front door of the electrical cabinet on position (1). -
Page 26: Calibration And Tune-Up
& P Pag.26 NSTRUCTION ARTS ANUAL Edition A 13. CALIBRATION AND TUNE-UP 13.1. C ALIBRATION No calibration is needed, because the machine was calibrated by the manufacturer. 13.2. M ACHINE TUNING No tuning-up is needed, because the machine was tuned-up by the manufacturer. 13.3. -
Page 27: Display
& P Pag.27 NSTRUCTION ARTS ANUAL Edition A Reduces the parameter value of the selected function. To increase the speed at which scrolling through the value range takes place, keep DEC depressed and briefly press INC. Permits access to a sub-menu or a parameter table. Help function: A Help text can be called for each function. -
Page 28: Operating Error Messages
& P Pag.28 NSTRUCTION ARTS ANUAL Edition A The mains has been reached the Under voltage Limit. Undervol The output current has almost reached the type-specific limit Overload HYST The set limit value for the output current has been exceeded. The output frequency is reduced step-by-step until the output current falls below the limit value again (see TAB1, SUB IMOT, function S-INT =4). - Page 29 & P Pag.29 NSTRUCTION ARTS ANUAL Edition A To reset the error message, switch off the mains supply and switch back on again. If the error is not rectified by this, send the unit to the after-sales service for inspection. RROR AUSE REMEDY...
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Page 30: Programming Structure
& P Pag.30 NSTRUCTION ARTS ANUAL Edition A 13.3.8 Programming structure... - Page 31 & P Pag.31 NSTRUCTION ARTS ANUAL Edition A...
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Page 32: Dismantling Of The Machine
& P Pag.32 NSTRUCTION ARTS ANUAL Edition A 14. DISMANTLING OF THE MACHINE Only experts can dismantle the machine. It is important to require the dismantle to the constructor, especially if the plant has to be reposi- tioned. Besides it is important to verify with the constructor the conditions to respect the security and health requirements. -
Page 33: Blade Tension Assembly
& P Pag.33 NSTRUCTION ARTS ANUAL Edition A 15.2.4 Blade tension assembly Blade tension assembly Dwg. 210/16 Pos. Tool Adjust the guide track Spanner Check locknut 03-052 Do not regulate the central screw of the blade tension guide 15.2.5 Band drive assembly Band drive assembly dwg. -
Page 34: Maintenance
& P Pag.34 NSTRUCTION ARTS ANUAL Edition A 16. MAINTENANCE 16.1 L UBRICATION Reducer A Loading plug Replace oil after first 100 hours AGIP BLASIA 150 B Level Check the level every 2000 hours ESSO SPARTAN EP 150 C Unloading plug Replace every 4000 hours MOBILGEAR 632 BP ENERGOL GR-XP150... -
Page 35: Problems
& P Pag.35 NSTRUCTION ARTS ANUAL Edition A 16.2. P ROBLEMS Problems Reasons How to solve the problem Twisted cut Feed rate Reduce the feed rate Blade is not perpendicular Register the blade The blade looses the sharpness Cutting speed Reduce the speed quickly Wrong teeth... -
Page 36: Remaining Dangers
& P Pag.36 NSTRUCTION ARTS ANUAL Edition A 17. REMAINING DANGERS This machine is powered by electrical power. The manufacturer, building the machine, used the state of the art solutions also meeting the regarding regulations to assure maximum safety to the operator. When servicing the machine with power on to check particular electrical components, always respects the basic safety rules. -
Page 37: Exhibit A – Proof Of Test
& P Pag.37 NSTRUCTION ARTS ANUAL Edition A Exhibit A – Proof of test This band saw machine: ERIES ERIAL NUMBER C- 530M Has been tested in accordance with the following norms: UNI-EN 292-1 UNI-EN 292-2 CEI 60204-1 (CEI 44-5) The test had positive result as per testing sheet # Hours of hydraulic power unit for testing purpose Numbers of cuts done for test purpose...
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