KTM 250 EXC EU Repair Manual page 27

6 FORK, TRIPLE CLAMP
Preparatory work
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Check the fork legs. (
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Assemble the cartridge. (
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Assemble the compression damping fitting. (
Main work
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Clamp in the inner tube with the axle clamp.
Guideline
Use soft jaws.
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Install the special tool.
Protecting sleeve (T1401) (
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Grease and slide on dust boot
200669-10
Lubricant (T511) (
Info
Always change the dust boot, seal ring, lock ring, and support ring.
Mount the sealing lip with the spring expander facing downward.
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Slide on lock ring
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Grease and slide on seal ring
Lubricant (T511) (
Info
The sealing lip should face downward and the open side upward.
–
Slide on support ring
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Remove the special tool.
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Roughen, clean, and grease the edges of the sliding bushings using 600 grit sand-
paper.
Fork oil (SAE 4) (48601166S1) (
200670-10
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Slide on lower sliding bushing
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Mount upper sliding bushing
Info
Gently pull them apart without using any tool.
200671-10
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Slide on the outer tube.
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Warm up the outer tube in the lower sliding bushing area of
Guideline
50 °C (122 °F)
–
Hold the lower sliding bushing with the longer shoulder of the special tool.
Assembly tool (T1402S) (
–
Press the outer tube all the way in.
201356-10
p. 21)
p. 23)
p. 278)
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1
p. 270)
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2
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3
p. 270)
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4
p. 268)
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5
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6
p. 279)
p. 22)
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A
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