Assembling The Cartridge - KTM 690 Enduro EU 2009 Repair Manual

01/FORK, TRIPLE CLAMP

Assembling the cartridge

5.16
Info
These operations are the same on both fork legs.
–
Mount washer
–
Mount spring
–
Mount and tighten the nut
Guideline
Tap compression nut
Info
Washer
200706-10
–
Lock the nut using a punch.
–
Unclamp the tap compression.
–
Clamp the piston rod.
Clamping stand (T14016S) (
–
Mount valve
–
Lubricate the O-ring.
Lubricant (T158) (
–
Mount spring
200715-10
–
Lubricate the O-ring of tap rebound
Lubricant (T158) (
–
Mount and tighten the tap compression.
Guideline
Tap rebound
–
Position spring
200718-10
–
Mount shim stack
Info
Mount with the smaller shims facing downward.
–
Press the shim stack down against the spring force.
Info
The shim stack must be pressed down over the collar.
200719-10
–
Mount piston
Info
The side with the larger inside diameter should face downward.
–
Mount shim stack
Info
Align the triangular plates exactly with the opening of the piston.
–
Mount and tighten the nut
Guideline
Tap rebound nut
Info
200720-10
Mount the nut with the collar facing downward.
.

with the tighter coil facing downward.

.

must be movable against the spring force.

p. 256)
of the rebound damping with the spring and O-ring.

p. 244)
.

.

p. 244)
M9x1
.

.

with the piston ring.

.

.

M6x0.5 3 Nm (2.2 lbf ft)
18 Nm Loctite ®
(13.3 lbf ft)
M6x0.5 5 Nm (3.7 lbf ft)
26
2701