Valve Clearance; Shim Adjustment - DAELIM Roadwin R Service Manual

INSPECTIONS / ADJUSTMENTS
"T" MARK "T" MARK "T" MARK "T" MARK "T" MARK
"T" MARK "T" MARK "T" MARK "T" MARK "T" MARK "T" MARK
"T" MARK "T" MARK "T" MARK "T" MARK
"T" MARK "T" MARK "T" MARK
SHIM SHIM SHIM SHIM SHIM SHIM SHIM
SHIM SHIM SHIM SHIM SHIM SHIM
SHIM SHIM SHIM SHIM
SHIM SHIM SHIM SHIM SHIM
2-6

VALVE CLEARANCE

FEELER GAUGE FEELER GAUGE FEELER GAUGE FEELER GAUGE FEELER GAUGE
FEELER GAUGE FEELER GAUGE FEELER GAUGE FEELER GAUGE FEELER GAUGE FEELER GAUGE
FEELER GAUGE FEELER GAUGE FEELER GAUGE FEELER GAUGE
FEELER GAUGE FEELER GAUGE FEELER GAUGE

SHIM ADJUSTMENT

VALVE RIFTER VALVE RIFTER VALVE RIFTER
VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER
VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER
VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER VALVE RIFTER
VALVE RIFTER VALVE RIFTER VALVE RIFTER
Inspect and adjust valve clearance while the engine
is cold. (below 35° C/95°F)
Remove the cylinder head cover.
Remove the A.C generator cap and crankcase hole cap.
Rotate the flywheel counterclockwise to align the "T"
mark with the index mark on the left crankcase cover.
Make sure the piston is at TDC(Top Dead Center) on
the compression stroke.
Measure the valve clearance with a feeler gauge.
VALVE CLEARANCE : INTAKE : 0.15mm
EXHAUST : 0.20mm
If the valve clearance is out of standard, adjust the shim
as below.
Remove the camshaft.
Remove the valve lifter and seam.
If the valve lifter is to be removed, use the special
tool.
Be careful not to drop the shim into the cylinder
when remove the shim with valve lifter.
If it is too difficult to remove the shim, use a tweezer
or magnet.
Valve lifter, and shim should be preserved on the
assembly position distinguishably.
Remove the valve lifter and clean by compressed air.
Mop the oil from the attahed area of shim, and measure
and record the thinkness with a micrometer.