DAELIM Roadwin R Service Manual page 154

CYLINDER / PISTON
PISTON PISTON PISTON PISTON PISTON
PISTON PISTON PISTON PISTON
PISTON PISTON PISTON PISTON PISTON PISTON
PISTON PISTON PISTON PISTON PISTON PISTON PISTON
CYLINDER GAUGE
CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE
CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE
CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE
CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE CYLINDER GAUGE
TOP TOP
MIDDLE
MIDDLE
BOTTOM BOTTOM
11-2
CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL
CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL
CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL
CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL
CYLINDER REMOVAL CYLINDER REMOVAL CYLINDER REMOVAL
Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 )
Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 )
Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 )
Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 ) Remove the cylinder head. ( 10-4 )
Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket.
Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket.
Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket.
Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket. Remove the cylinder head gasket.
Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder.
Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder.
Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder.
Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder. Remove the cam chain guide from the cylinder.
Remove the cam chain guide from the cylinder.
Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder.
Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder.
Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder.
Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder. Remove the cylinder.
Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove
Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove
Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove
Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove Remove the gasket and dowel pin. Carefully remove
any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head
any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head
any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head
any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head any adhering gasket material from the cylinder / head
any adhering gasket material from the cylinder / head
mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface.
mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface.
mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface.
mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface. mating surface. Do not scratch the surface.
Take care not to damage the cylinder interface.
INSPECTION INSPECTION INSPECTION
INSPECTION INSPECTION INSPECTION INSPECTION
INSPECTION INSPECTION INSPECTION INSPECTION INSPECTION INSPECTION
INSPECTION INSPECTION INSPECTION INSPECTION INSPECTION INSPECTION
INSPECTION INSPECTION INSPECTION
Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear.
Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear.
Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear.
Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear.
Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear. Inspect the cylinder wall for scratches and wear.
Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at
Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at
Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at
Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at Measure and record the cylinder inner diameter at
three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis.
three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis.
three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis.
three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis. three levels in both an X and Y axis.
Take the maximum reading to determine the cylinder
Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder
Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder
Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder
Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder Take the maximum reading to determine the cylinder
wear. wear. wear. wear. wear.
wear. wear. wear. wear.
wear. wear. wear. wear. wear. wear.
wear. wear. wear. wear. wear. wear. wear.
SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm
SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm
SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm
SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm SERVICE LIMIT : 56.60 mm
SERVICE LIMIT : 56.60 mm
Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter.
Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter.
Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter.
Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter. Measure the piston outer diameter.
Calculate the piston-to-cylinder clearance. Take the
Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the
Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the
Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the
Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the Calculate the piston-to-cylinder clearance. Take the
maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance.
maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance.
maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance.
maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance. maximum reading to determine the clearance.
SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm
SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm
SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm
SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm SERVICE LIMIT : 0.30 mm
SERVICE LIMIT : 0.30 mm
Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels
Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels
Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels
Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels Calculate the cylinder for out-of-round at three levels
Calculate the cylinder for out-of-round at three levels
in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to
in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to
in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to
in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to in an X and Y axis. Take the maximum reading to
determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round.
determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round.
determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round.
determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round. determine the out-of-round.
Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X
Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X
Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X
Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X
Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X Calculate the cylinder for taper at three levels in an X
and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine
and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine
and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine
and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine and Y axis. Take the maximum reading to determine
the taper. the taper. the taper. the taper. the taper.
the taper. the taper. the taper. the taper.
the taper. the taper. the taper. the taper. the taper. the taper.
the taper. the taper. the taper. the taper. the taper. the taper.
the taper.
If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service
If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service
If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service
If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service If any of the cylinder measurements exceed the service
limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder.
limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder.
limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder.
limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder. limits, replace the cylinder.
SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm
SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm
SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm
SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm
SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm SERVICE LIMIT : OUT-OF-ROUND : 0.05 mm
TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm
TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm
TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm
TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm TAPER : 0.1 mm