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CRANKSHAFT
/TRANSMISSION
Measure
the
O.D. of the
shift
fork
shaft.
SERVICE
LIMIT: 11.93
mm
(0.470
ini
Inspect the
shift
drum
grooves
for
wear
or
damage.
Check
the gear
dogs,
dog
holes
and
teeth
for
abnormal wear
or
lack
of
lubrication.
Measure
the
I.D.
of each
gear.
SERVICE
LIMIT:
M5.
Cl.
C4: 20.08
mm
(0.791
in)
Measure
the
I
D.
and
O.D. of
Cl
gear bushing.
SERVICE
LIMIT:
O.D.:
19.93
mm
(0.785
in)
ID.:
16.58
mm
(0.653
in)
Calculate the gear-to-gear
bushing
clearance.
SERVICE
LIMIT: 0.10
mm
(0.004
in)
Check
the
shift
fork
groove
of
the
shifter
gears
for
excessive
wear
or
damage.
Measure
the O.D.
of
the mainshaft
and
countershaft.
SERVICE
LIMIT:
MS.
clutch outer: 19.91
mm
<0.784
in)
Cl:
16.41
mm
(0.646
in)
C4:
19.91
mm
(0.784
in)
Calculate the
gear bushing-to
shaft
clearance.
SERVICE
LIMIT: 0.10
mm
(0.004
in)
11-5
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