Engine Installation - Honda rebel 250 Service Manual

ENGINE REMOVAL/INSTALLATION
ENGINE
INSTALLATION
Install
the engine
into
the frame.
Temporarily
Install
the rear
engine hanger
bolts
and
nuts.
Install
the front
ongine hanger
bracket,
than temporarily
install
the
hanger
boits
and
bracket
bolt.
Install
the
upper engine hanger
plate,
then temporarily
Install
the
hanger
plate bolts
and hanger
bolt
First
tighten
the
rear
engine hanger nuts
to the specified
torque.
TORQUE:
88
N-m
(9.0
kgf-m. 66
Ibf-fft)
Tighten
the front
engine hanger
bracket
bolt
to the specified
torque.
TORQUE:
62
N-m
<6.3
kgf-m.
46
Ifaf-ftl
Tighten the
upper ongine hanger
plate
nuts
and hanger nut
securely.
Install
the drive sprocket
and
fixing plate
to the counter-
shaft.
Install
and
tighten the fixing plate bolts to
the
specified
torque.
TORQUE:
12
hFm
(1.2
kgf-m.
9
Ibf-ftl
Install
the
left
crankcase rear
cover
and tighten the
bolts.
Route
the
starter
motor
cable
and
secure
it
with the cable
clamps and
bolts.
Route
the side stand switch wire properly (page
1
-
18).
Install
the side stand switch
aligning
the switch
pin
with the
side stand hole
and
the
switch
groove
with the return spring
holding
pin.
Secure
the side
stand switch with a
new
boh.
TORQUE.
10
N-m
(1.0
kgf-m.
7 Ibf-ftl
6-4