Honda rebel 250 Service Manual page 116

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Temporarily
install
the piston rings to
their
proper
position
with
the
mark
facing up.
CYUNDER/PISTON
Measure
the piston
ring-to-rlng
groove
clearance with the
rings
pushed
into
the grooves.
SERVICE
LIMIT:
Top:
0.10
mm
(0.004
in)
Second:
0.10
mm
(0.004
In)
Inspect the piston for
wear
or
damage.
Insert
the piston
ring
squarely
into
the
bottom
of the
cylin-
der
and measure
the
ring
end
gap.
NOTE
Push
the rings
into
the cylinder with the
top
of the piston
to
be
sure they
are
squarely
in
the
cylinder.
SERVICE
LIMIT:
Top:
0.46
mm
(0.018
in)
Second:
0.60
mm
(0.024
In)
Oil (side
rail):
0.90
mm
(0.035
In)
Measure
the diameter
of the piston
at
10
mm
(0.4
in)
from
the
bottom and
90 degrees
to
the
piston pin hole.
SERVICE
UMrT:
52.90
mm
(2.083
In)
Calculate the piston-to-cylinder clearance.
Take
a
maximum
reading
to
determine
the clearance.
SERVICE
LIMIT: 0.10
mm
(0.004
in)
Measure
the piston pin bore.
SERVICE
LIMIT: 16.05
mm
(0.593
In)
8-5

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