Honda RS150R 2019 Owner's Manual
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Honda RS150R 2019 Owner's Manual

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Summary of Contents for Honda RS150R 2019

  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual indicate the country. Honda motorcycle. Your selection of a Honda makes you part of a worldwide family Country Codes of satisfied customers who appreciate Honda’s reputation for building quality into...
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 14 Maintenance P. 30 Troubleshooting P. 76 Information P. 94 Specifications P. 105 Index P. 108...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Safety Precautions ........P. 6 Riding Precautions ........P. 7 Accessories & Modifications......P. 11 Loading ............P. 12...

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding ● Perform all routine and regular inspections onto the grab rail or your waist, leaning with specified in this manual.
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It’s important to keep your motorcycle properly by wearing bright reflective clothing, maintained and in safe riding condition. positioning yourself so other drivers can see...
  • Page 9 Safety Guidelines check the tightness of critical nuts and bolts, WARNING and check the handlebars, control levers, brakes, and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic. Your motorcycle may have suffered damage Breathing it can cause that is not immediately apparent. Have your unconsciousness and even kill you.

  • Page 10: Safety Precautions

    Safety Precautions ● Safety Precautions Face shield with unobstructed field of vision or other approved eye protection ● Ride cautiously and keep your hands on the WARNING handlebars and feet on the footpegs. ● Keep passenger’s hands onto the grab rail, Not wearing a helmet increases the passenger’s feet on the footpegs while chance of serious injury or death in a...

  • Page 11: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: ● Running-in Period Avoid excessively hard braking and down- shifts. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle’s stability. motorcycle’s future reliability and performance.
  • Page 12 Riding Precautions ❙ Engine Braking Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
  • Page 13 Riding Precautions ❙ Parking with the Side Stand or Centre Stand Parking 1. Stop the engine. ● Park on a firm, level paved surface. 2. Using the side stand ● If you must park on a slight incline or loose Push the side stand down.
  • Page 14 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter: ● Use only unleaded petrol. ● Use recommended octane number. Using lower octane petrol will result in decreased engine performance. ● Do not use fuels containing a high concentration of alcohol.

  • Page 15: Accessories & Modifications

    Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design. Doing so can make it unsafe.

  • Page 16: Loading

    Loading Loading WARNING ● Carrying extra weight affects your Overloading or improper loading can motorcycle’s handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 18: Operation Guide

    Parts Location Battery maintenance cover (P49) Battery (P47) (P92) Fuse boxes Kickstarter pedal (P22) Front brake fluid reservoir (P62) Throttle grip (P73) Spark plug (P53) Right side cover assembly (P52) Coolant reserve tank cap/ dipstick (P60) (P56) Oil fill cap/dipstick (P46) Tool kit Storage compartment...
  • Page 19 Headlight assembly (P90) (P70) Clutch lever (P51) Head pipe cover Helmet holders (P28) Seat (P28) Fuel fill cap (P26) Seat lock (P28) (P66) Drive chain (P65) Side stand Crankcase breather (P74) (P9) Centre stand Engine oil drain bolt (P58) (P25) Shift lever...
  • Page 20 Instruments Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Display Check When the ignition switch is turned on, all the mode and digital segments will show, and the tachometer segment progress to maximum scale and then disappear.
  • Page 21 Fuel gauge Remaining fuel when only 1st (E) starts flashing: approximately 1.48 litres (0.391 US gal, 0.326 Imp gal) (P80) If the fuel gauge flashes or turns off: Odometer [TOTAL] Total distance ridden. Speedometer Gear position indicator Shows 1st to 6th gear position.
  • Page 22 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator High beam indicator Neutral indicator Comes on when the transmission is in Neutral. Right turn signal indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
  • Page 23 Switches Ignition switch Switches the electrical system on/ off, locks the steering. Key can be removed when in the OFF or (LOCK) position. Start button Horn button Turn signal switch Pressing the switch turns the turn signal off. Headlight dimmer switch •...
  • Page 24 Switches Steering Lock Lock the steering when parking to help Turns electrical system on for starting/riding. prevent theft. A U-shaped wheel lock or similar device is also recommended. Turns engine off. (LOCK) Ignition key Locks steering. Push ❙ Locking Turn the handlebars all the way to the left or right.
  • Page 25 Shutter The shutter will automatically close the The ignition switch for this motorcycle is ignition switch when you remove the ignition equipped with a shutter. After parking the key at the (LOCK) position. motorcycle, close the shutter for theft Also you can close the shutter manually. prevention.
  • Page 26 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn the is cold or warm. ignition off and wait 10 seconds before trying to start the engine again to recover battery voltage (Using the start button).
  • Page 27 Using the kickstarter If you cannot restart a warm engine: Lightly depress the kickstarter until Rotate the throttle 1/8 – 1/4 turn while resistance is felt. Then let the kickstarter starting the engine. return to the top of its stroke. With the throttle closed, operate the kickstarter with a rapid and continuous motion.
  • Page 28 Starting the Engine If the engine does not start: Using the kickstarter Using the start button Turn the ignition switch to OFF. Open the throttle fully and press the start Open the throttle fully and crank the engine button for 5 seconds. several times with the kickstarter.
  • Page 29 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern.
  • Page 30 Refuelling Fuel type: Unleaded petrol only Lower edge of Arrow marks Fuel octane number: Your motorcycle is filler neck designed to use Research Octane Number (RON) 88 or higher. Tank capacity: 4.3 litres (1.14 US gal, 0.95 Imp gal) Fuel fill cap ❙...
  • Page 31 Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the cap and fuel tray is aligned. Close the seat. WARNING Petrol is highly flammable and explosive.
  • Page 32 Storage Equipment Helmet Holders The helmet holders are located under the seat. Use the helmet holders only when parked. Seat lock WARNING Riding with a helmet attached to the holder can interfere with your ability Ignition key to safely operate the motorcycle and Seat Open could lead to a crash in which you can Insert the ignition key into the seat lock and...
  • Page 33 Document Bag/Tool Kit Battery cover The document bag is stored in the storage compartment behind the battery cover. The owner's manual, other documents and tool kit are stored in the document bag. Tool kit ❙ Opening the battery cover (P47) Document bag Owner's manual/other documents...

  • Page 34: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 31 Engine Oil........... P. 56 Maintenance Schedule.......P. 32 Coolant ............P. 60 Maintenance Fundamentals ......P. 35 Brakes ............

  • Page 35: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 36: Maintenance Schedule

    Honda’s standards and specifications by properly trained and Honda recommends that your dealer should equipped technicians. Your dealer meets all road test your motorcycle after each periodic of these requirements. Keep an accurate maintenance is carried out.
  • Page 37 : Inspect (clean, adjust, lubricate, or replace if necessary) you have the necessary tools and are mechanically skilled. : Clean Procedures are provided in an official Honda Shop Manual. : Lubricate : Technical. In the interest of safety, have your motorcycle : Replace serviced by your dealer.
  • Page 38 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 35 × 1,000 mi Drive Chain Every 500 km (300 mi): Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn –...

  • Page 39: Maintenance Fundamentals

    Maintenance Fundamentals ● Drive chain − Check condition and slack, Pre-ride Inspection adjust and lubricate if necessary. P. 66 To ensure safety, it is your responsibility to ● Brakes − Check operation; perform a pre-ride inspection and make sure Front and Rear: check brake fluid level that any problem you find is corrected.
  • Page 40 Maintenance Fundamentals Replacing Parts WARNING Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed. Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
  • Page 41 Maintenance Fundamentals Battery WARNING Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal electrolyte level or add distilled water. Clean the operation. battery terminals if they become dirty or corroded.
  • Page 42 NOTICE NOTICE Replacing a fuse with one that has a higher rating greatly Installing non-Honda electrical accessories can overload increases the chance of damage to the electrical system. the electrical system, discharging the battery and possibly damaging the system.
  • Page 43 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 106 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: ● JASO T 903 standard...
  • Page 44 NOTICE have the sprocket replaced by your dealer. Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or Normal Worn Damaged equivalent (REPLACE)
  • Page 45 Recommended lubricant: Recommended Coolant Drive chain lubricant Use only genuine Honda PRE-MIX COOLANT If not available, use SAE 80 or 90 gear oil. without diluting with water. Genuine Honda PRE-MIX COOLANT is excellent at preventing corrosion and overheating.
  • Page 46 Maintenance Fundamentals ❙ Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks full throttle, or after the motorcycle is washed that exposes fabric or or overturned. Service if the deposit level can be cords, or nails or seen in the transparent section of the drain other foreign objects...
  • Page 47 Maintenance Fundamentals ❙ Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively For safe riding, you should replace the tyres worn or improperly inflated can cause when the minimum tread depth is reached.
  • Page 48 Always use the size and type of tyres ● (Front wheel only) recommended in this owner’s manual. Have the wheel balanced with Honda Genuine balance weights or equivalents after the tyre is installed. ● Do not install a tube inside a tubeless tyre on this motorcycle.
  • Page 49 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 50: Tool Kit

    Tool Kit The tool kit is stored in the storage 5 mm Hex wrench compartment behind the battery cover. P. 47 You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit. ● 10 ×...

  • Page 51: Removing & Installing Body Components

    Removing & Installing Body Components Battery 4. Release the tabs, then open the battery cover. ❙ Removal Battery cover Tabs Make sure the ignition switch is off. 1. Remove the battery maintenance cover. P. 49 2. Remove the harness band clip from the battery cover.
  • Page 52 Removing & Installing Body Components Battery ❙ 5. Disconnect the negative terminal from Installation the battery. Install the parts in the reverse order of 6. Disconnect the positive terminal from removal. Always connect the positive the battery. terminal first. Make sure that bolts and nuts 7.

  • Page 53: Battery Maintenance Cover

    Removing & Installing Body Components Battery Maintenance Cover ❙ Battery Maintenance Cover Removal 1. Remove the bolt using the hex wrench stored on the reverse side of the seat. Grommets Prongs P. 46 2. Remove the battery maintenance cover by releasing the prongs from the grommets.

  • Page 54: Clip

    Removing & Installing Body Components Clip Clip Harness Band Clip ❙ ❙ Removal Removal 1. Press down on the centre pin to release Pull the harness band clip while pressing the lock. bothside of the anchor. 2. Pull the clip out of the hole. Anchor Centre pin ❙...

  • Page 55: Head Pipe Cover

    Removing & Installing Body Components Head Pipe Cover ❙ Head Pipe Cover Removal 1. Remove the clips. P. 50 Screws Head pipe cover 2. Remove the screws, bolts A and bolt B. 3. Release the tabs A and tabs B from the Clips slots on both sides.

  • Page 56: Right Side Cover Assembly

    Removing & Installing Body Components Right Side Cover Assembly ❙ Right Side Cover Assembly Removal 1. Remove the head pipe cover. P. 51 2. Open the seat. P. 28 Right side Slots Tabs A 3. Remove the battery maintenance cover. cover assembly P.

  • Page 57: Spark Plug

    Spark Plug Checking Spark Plug Hooks Grommets For the recommended spark plug, see “Specifications.” P. 106 Use only the recommended type of spark Radiator plug in the recommended heat range. Collar NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 58 Spark Plug Checking Spark Plug 5. Disconnect the spark plug cap from the If the erosion or deposit is heavy, spark plug. replace the plug. 6. Clean any dirt from around the spark Clean a carbon or wet-fouled plug plug base. with a plug cleaner, otherwise use a 7.
  • Page 59 Spark Plug Checking Spark Plug 10. Make sure the plug washer is in good 13. Reinstall the spark plug cap. Take care to condition. avoid pinching any cables or wires. 11. Install the spark plug. With the plug 14. Install the parts in the reverse order of washer attached, thread the spark plug removal.

  • Page 60: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick 1. If the engine is cold, idle the engine for 3 Upper level to 5 minutes. 2. Turn the ignition switch off, and wait for 2 to 3 minutes. 3. Place your motorcycle on its centre stand on a firm, level surface.
  • Page 61 Engine Oil Adding Engine Oil Adding Engine Oil 2. Securely reinstall the oil fill cap/dipstick. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient oil can level mark, add the recommended engine oil. cause damage to your engine.
  • Page 62 Engine Oil Changing Engine Oil Changing Engine Oil Changing the oil requires special tools. We recommend that you have your motorcycle serviced by your dealer. 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch off, stop the engine and wait for 2 to 3 minutes.
  • Page 63 Engine Oil Changing Engine Oil 7. Fill the crankcase with the recommended oil ( P. 39, 106) and install the oil fill cap/ dipstick. Required oil When changing oil: 1.1 litres (1.2 US qt, 1.0 Imp qt) 8. Check the oil level. P.

  • Page 64: Coolant

    Coolant Checking the Coolant Reserve tank cap/dipstick Check the coolant level in the reserve tank while engine is cold. 1. Place your motorcycle on a firm, level surface. 2. Hold your motorcycle in an upright position. Upper 3. Remove the reserve tank cap/dipstick and level wipe it clean.
  • Page 65 Coolant Changing Coolant Changing Coolant 1. Remove the reserve tank cap/dipstick and add fluid while monitoring the coolant Have your dealer change the coolant unless level. you have the proper tools and are Do not overfill above the upper level mechanically qualified.

  • Page 66: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or 1. Place your motorcycle in an upright the brake lever and pedal freeplay becomes position on a firm, level surface. excessive, inspect the brake pads for wear.
  • Page 67 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Check the condition of the brake pad wear indicators. Wear Wear The pads need to be replaced if a brake pad indicator indicator is worn to the indicator. Brake pads Disc Inspect the brake pads from below Front...
  • Page 68 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 69: Side Stand

    Side Stand Checking the Side Stand Side stand spring 1. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. 2. Check the spring for damage or loss of tension.

  • Page 70: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. 1.
  • Page 71 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Rear axle nut Lock nut Chain adjuster Adjusting the chain requires special tools. index mark Have the drive chain slack adjusted by your dealer. 1. Shift the transmission to Neutral. Stop the engine.
  • Page 72 Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting nuts an equal number 7. Tighten the rear axle nut. of turns until the correct drive chain slack Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft). is obtained. Turn the adjusting nuts 8.
  • Page 73 Drive Chain Adjusting the Drive Chain Slack ❙ Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced. Chain: FSCM428H or KMC428HG If necessary have the drive chain replaced by your dealer.

  • Page 74: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your ❙ Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 75 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch cable adjuster Freeplay Upper lock nut – ❙ Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. 1. Pull back the rubber dust cover. 2. Loosen the upper lock nut. 3.
  • Page 76 Clutch Adjusting the Clutch Lever Freeplay 1. Loosen the upper lock nut and turn the Lower lock nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. 2. Loosen the lower lock nut. 3.

  • Page 77: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 78: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather 1. Remove the crankcase breather tube plug from the tube. 2. Drain deposits into a suitable container. 3. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 79: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. To move the headlight case, loosen the bolt. Tighten the bolt after adjustment. Obey local laws and regulations. Headlight case Down Bolt...

  • Page 80: Troubleshooting

    Troubleshooting Engine Will Not Start .........P. 77 Electrical Trouble ........P. 87 Overheating (High coolant temperature Battery Goes Dead ........P. 87 Burned-out Light Bulb....... P. 87 indicator is on)..........P. 78 Warning Indicators On or Flashing ...P. 79 Blown Fuse ..........P. 92 PGM-FI (Programmed Fuel Injection) Unstable Engine Running Occurs Malfunction Indicator Lamp (MIL) ....P.

  • Page 81: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: ● ● Check the correct engine starting Check for a blown fuse P. 92 ● sequence P.

  • Page 82: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the 2. Check that the radiator fan is operating, following occurs: and then turn the ignition switch to the ● High coolant temperature indicator comes OFF position. If the fan is not operating: ●...

  • Page 83: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.

  • Page 84: Other Warning Indication

    Other Warning Indication Fuel Gauge Failure Indication If the fuel system has an error, all segments will blink or go off as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 85: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a performed by your dealer. temporary tyre repair can be risky. If After an emergency repair, always have the the temporary repair fails, you can tyre inspected/replaced by your dealer.
  • Page 86 Tyre Puncture Removing Wheels ❙ Front Wheel 3. Support your motorcycle securely and raise the front wheel off the ground Removal using a maintenance stand or a hoist. 1. Park on a firm, level surface. 4. Remove the front axle shaft, front wheel 2.
  • Page 87 Tyre Puncture Removing Wheels Installation 4. After installing the wheel, apply the 1. Attach the side collars to the front wheel. brake lever several times, then check if 2. Position the front wheel between the the wheel rotates freely. Recheck the fork legs and insert the front axle shaft wheel if the brake drags or if the wheel from the right side, through the right...
  • Page 88 Tyre Puncture Removing Wheels ❙ Rear Wheel 4. Remove the drive chain from the rear wheel sprocket by pushing the rear Removal wheel forward. 1. Support your motorcycle securely and 5. Remove the rear axle shaft and washer. raise the rear wheel off the ground using Drive chain Adjusting nut a maintenance stand or a hoist.
  • Page 89 Tyre Puncture Removing Wheels 6. Remove the brake caliper bracket, rear 2. Make sure that the lug on the swingarm is wheel and side collars. positioned in the slot on the brake caliper Support the brake caliper assembly so bracket. that it doesn’t hang from the brake Brake caliper hose.
  • Page 90 Tyre Puncture Removing Wheels 3. Adjust the drive chain. P. 67 4. Install and tighten the rear axle nut. Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft). 5. After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely.

  • Page 91: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or before charging.
  • Page 92 Electrical Trouble Burned-out Light Bulb ❙ ❙ Headlight/Position Light Brake/Tail Light Bulb Headlight/position light Bulb Triangular projection “ ” mark Round projection The headlight and position light use several LEDs. Socket If there is a LED which is not turned on, see 1.
  • Page 93 Electrical Trouble Burned-out Light Bulb ❙ 4. Install a new bulb and parts in the reverse Rear Turn Signal Bulb order of removal. Bulbs Install the socket by aligning its “ ” mark with the round projection on the Triangular brake/tail light housing.
  • Page 94 Electrical Trouble Burned-out Light Bulb ❙ 4. Install a new bulb and parts in the reverse Front Turn Signal Bulb order of removal. 1. Remove the bolts A. Install the socket by aligning its “ ” 2. Pull the front under cowl forward while mark with the round projection on the releasing the hooks from the slots.
  • Page 95 Electrical Trouble Burned-out Light Bulb 3. Remove the bolts B, bolts C and headlight 6. Install a new bulb and parts in the reverse assembly. order of removal. Support the headlight assembly so that Install the socket by aligning its “ ”...

  • Page 96: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box covers Spare fuses Before handling fuses, see “Inspecting and Replacing Fuses.” P. 38 ❙ Fuse Box Fuses 1. Remove the battery maintenance cover. P. 49 2. Open the fuse box covers. 3. Pull the fuses out one by one to check for a blown fuse.

  • Page 97: Unstable Engine Running Occurs Sporadically

    Unstable Engine Running Occurs Sporadically If the fuel pump filter is clogged, unstable engine running will occurr sporadically while riding. Even if this symptom is occurred, you can continue to ride your motorcycle. If unstable engine running is occured even sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.

  • Page 98: Information

    Information Keys.............P. 95 ..P. 96 Instruments, Controls, & Other Features Caring for Your Motorcycle.......P. 97 Storing Your Motorcycle ......P. 100 Transporting Your Motorcycle ....P. 100 You & the Environment ......P. 101 Serial Numbers .........P. 102 Fuels Containing Alcohol......P. 103 Catalytic Converter ........P. 104...

  • Page 99: Keys

    Keys Keys Ignition key Be sure to record the key number provided with the original keys and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 100: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Ignition Cut-off System Other Features A banking (lean angle) sensor automatically stops the engine and fuel pump if the motorcycle falls over. To reset the sensor, you Ignition Switch must turn the ignition switch to OFF and back Leaving the ignition switch ON with the engine to the ON position before the engine can be stopped will drain the battery.

  • Page 101: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty ensure the life of your Honda. A clean of clean water and dry with a soft, clean motorcycle makes it easier to spot potential cloth.
  • Page 102 Caring for Your Motorcycle ❙ ● Washing Precautions Do not direct water at the air cleaner: Follow these guidelines when washing: Water in the air cleaner can prevent the ● Do not use high-pressure washers: engine from starting. ● High-pressure water cleaners can damage Do not direct water near the headlight: moving parts and electrical parts, Any condensation inside the headlight...
  • Page 103 Caring for Your Motorcycle Then rinse by the same manner as removing Panels mud or dust. Follow these guidelines to prevent scratches and blemishes: When the exhaust pipe and muffler are painted, ● Wash gently using a soft sponge and plenty do not use a commercially available abrasive of water.

  • Page 104: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. Transporting Your If you won’t be riding for an extended period, Motorcycle follow these guidelines: ●...

  • Page 105: You & The Environment

    You & the Environment You & the Environment drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain poisons Owning and riding a motorcycle can be that can hurt refuse workers and contaminate enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.

  • Page 106: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. The frame number is stamped on the left side of the steering head.

  • Page 107: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: ● Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 108: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine’s performance. A replacement unit must be an original Honda part or equivalent.

  • Page 109: Specifications

    Specifications Specifications ■ Main Components Displacement 149 cm (9.1 cu-in) Overall length 1,941 mm (76.4 in) 57.300 × 57.843 mm (2.2559 × Bore × stroke Overall width 669 mm (26.3 in) 2.2773 in) Overall height 977 mm (38.5 in) Compression ratio 11.3:1 Wheelbase 1,275 mm (50.2 in)
  • Page 110 1.3 litres (1.4 US qt, After disassembly 1.1 Imp qt) Tyre type Bias-ply, tubeless Recommended Front IRC NR92 Recommended Honda DOT 3 or DOT 4 Brake Fluid brake fluid Tyres Rear IRC NR92z Cooling system Tyre air Front 175 kPa (1.75 kgf/cm , 25 psi) 0.76 litres (0.80 US qt, 0.67 Imp qt)
  • Page 111 Specifications ■ ■ Bulbs Torque Specifications Headlight Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Brake/Tail light 12V-18/5W Rear axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) Front turn signal lights 12V-10W × 2 Front axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) Rear turn signal lights 12V-10W ×...

  • Page 112: Index

    Index Index Compartment Accessories ..........11 Document Bag..........29 Owner’s Manual .........29, 96 Tool Kit.............29 Battery ..........37, 47 Coolant..........41, 60 Battery Maintenance Cover...... 49 Crankcase Breather........74 Brakelight Switch ........64 Brakes Fluid ........... 40, 62 Drive Chain...........40, 66 Pad Wear ..........63 Braking............
  • Page 113 High Coolant Temperature Flooded Engine ......... 24 Indicator ..........18, 78 Frame Number ........102 Horn Button..........19 Fuel Gauge............17 Recommended......... 26 Ignition Cut-off System Remaining..........17 Banking Sensor......... 96 Tank Capacity .......... 26 Ignition Key ..........95 Fuels Containing Alcohol ....... 103 Ignition Switch ........
  • Page 114 Maximum Weight Limit ......12 Modifications..........11 Recommended Coolant ............41 Fuel ............26 Neutral Indicator ........18 Oil ............39 Refuelling...........26 Removal Odometer ..........17, 96 Battery............47 Battery Maintenance Cover.......49 Clip............50 Engine..........39, 56 Overheating..........78 Harness Band Clip........50 Head Pipe Cover ........51 Right Side Cover Assembly......52 Parking............
  • Page 115 Spark Plug ..........53 Tyres Specifications .......... 105 Air Pressure ..........42 Speedometer..........17 Puncture........... 81 Start Button......... 19, 22 Replacing ........... 42, 81 Starting the Engine........22 Steering Lock..........20 Storage Warning Indicators On or Flashing ..79 Document Bag ......... 29 Washing Your Motorcycle ......

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