Flywheel Installation; Left Crankcase Cover Installation - Honda rebel 250 Service Manual

ALTERNATOR/STARTER CLUTCH
Install
the
new
left
crankcase cover
gasket.
Install the starter
drive sprocket, driven sprocket and
drive
chain as
an assembly
Install
the
starter
driven sprocket
setting plate
and
tighten
the bolt securely.
FLYWHEEL
INSTALLATION
Clean
any
oil
from
the crankshaft
taper.
Install
the flywheel aligning the key
way
in
the
flywheel with
the
dowel
pin
on the
crankshaft.
Install the
washer and flywheel
bolt.
Hold
the flywheel using the
special tool, then tighten the
bolt to
the specified torque.
TOOL:
Flywheel holder 07725
-
0040000
TORQUE:
59
N-m
(6.0
kgf-m.
43
Ibf-ftJ
LEFT
CRANKCASE COVER
INSTALLATION
Install the
left
crankcase cover and
tighten the
bolts.
NOTE
•
At
left
crankcase cover
installation, install the starter
motor
cable
into
the
guide
in
the
left
crankcase cover.
•
install
the alternator wire
grommet
into
the
left
crankcase
groove securely.
10-8