WARNING This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent disturbances. Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
........Preparing for Wiring the Powerware Fixed Master Sync Control .
Page 4
Powerware Fixed Master Sync Control ..... . . Figure 11. Powerware Fixed Master Sync Control Block Diagram for a Powerware Hot Sync---Capacity System .
The Powerware Fixed Master Sync Control maintains the syncronization of the Powerware system’s critical load outputs to a fixed master souce. The master source can be a third party UPS, utility or another Powerware system. This facilitates the uninterrupted transfer of the load from one load bus to another by means of downstream dual source solid state transfer switches.
This important information indicates possible dangers pertaining to personnel safety, equipment damage, critical load protection, or operational concerns. Before installation of the Powerware Fixed Master Sync Control, read through each installation procedure. For More Information...
Parallel Capacity/Redundant System; and provide information about enabling, disabling, and customizing building alarms. Contact the local Powerware Field Service office for information on how to obtain copies of these manuals. Getting Help If you have a question about any of the information in this manual, or if you have a...
Page 8
This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
The Powerware Fixed Master Sync Control is shipped as a separate item. It weighs approximately 80 lbs and can be mounted on any surface that can safely bear its weight.
30_C, higher temperature rating and/or larger size wire may be necessary. For UPS external wiring requirements, including minimum AWG size of external wiring, see the Powerware 9315 Installation manual provided with the single module Powerware 9315 UPS system or the Powerware Hot Sync---Capacity system.
The Fixed Master Sync Control can be installed in your facility up to a maximum of 500 feet from the single module Powerware 9315 UPS or Powerware Hot Sync---Capacity system. When the Fixed Master Sync Control has been moved to its installed location, unpacked, and inspected, it is ready for installation.
TB6 Panel Typical Location Communication Panel Figure 2. Powerware Fixed Master Sync Control Interface Location for 30---80 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
TB6 Panel Typical Communication Location Panel Figure 3. Powerware Fixed Master Sync Control Interface Location for 100---160 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
TB6 Panel Typical Location Communication Panel Figure 4. Powerware Fixed Master Sync Control Interface Locations for 200---300 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
Communication Panel TB6 Panel Typical Location Figure 5. Powerware Fixed Master Sync Control Interface Location for 400---500 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
CUST P2, P4 INTERFACE TERMINAL BOARD (CUSTTB2) Left Side View, Reverse Transfer Cabinet (MBC) Figure 6. Powerware Fixed Master Sync Control Interface Location for 750 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
LANDING AREA TOP EXTERIOR VIEW CUSTOMER INTERFACE PANEL (FRONT) TOP INTERIOR VIEW Figure 7. Powerware Fixed Master Sync Control Interface Location for Powerware Hot Sync---Capacity System with 1200 Amp SBM Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
CONDUIT LANDING AREA (FRONT) TOP EXTERIOR VIEW CUSTOMER INTERFACE (FRONT) PANEL TOP INTERIOR VIEW Figure 8. Powerware Fixed Master Sync Control Interface Location for Powerware Hot Sync---Capacity System with 2000 Amp SBM Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
EQUIPMENT GROUNDING TERMINAL JUMPER Door Open Figure 10. Typical Control Wiring Termination Locations for the Powerware Fixed Master Sync Control Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
Powerware Fixed Master Sync Control Operation This chapter describes the operation of the Powerware Fixed Master Sync Control with a UPS or SBM system. Preliminary Checks and Startup for SBM Systems Equipped with a Powerware Fixed Master Sync Control Installation inspection and startup procedures must be performed only by an authorized service person.
Understanding Fixed Master Sync Control Operation The Powerware Fixed Master Sync Control maintains critical load synchronization from an existing system (Master) to a single Powerware 9315 module system or to a Powerware Hot Sync-Capacity System (Slave). See Figure 11 for the block diagram of this system arrangement.
Page 23
Under normal operating conditions, bypass sensing voltage from the slave system is provided back to its own inverter through the Powerware Fixed Master Sync Control. As long as the bypass sources feeding the slave system and the master system are available and in-phase with each other and the master critical load is in phase with its own bypass, the slave system remains synchronized with its own bypass source and the two systems remain synchronized with each other.
Figure 12. Synchronization Reference Control Operation Perform the following procedures to set up the Powerware Fixed Master Sync Control for operation with your system. Refer to Figure 13 and Table 1 for the location and explanation of the controls and indicators on the Powerware Fixed Master Sync Control.
Figure 13. Powerware Fixed Master Sync Control Controls and Indicators Table 1. Controls and Indicators Item Name Function and Description SYNCHRONIZED TO OWN BYPASS When illuminated, indicates that the slave is synchronized to its own bypass. SYNCHRONIZED TO MASTER When illuminated, indicates that the slave...
Customer Monitoring An alarm for Sync Control Trouble from the Powerware Fixed Master Sync Control is provided to the single Powerware 9315 module system or Powerware Hot Sync-Capacity System as Building Alarm number 4. The alarm is activated for the following conditions: •...
Dangerous and life-threatening voltages are present when the UPS or SBM is operating. De-energize all equipment before physically touching potentially live parts. Periodic inspections of the Powerware Fixed Master Sync Control should be made to determine if components, wiring, and connections exhibit evidence of overheating or damage.
Page 28
This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
Appendix A --- Customer Information The information in this appendix will help you plan for and install your Powerware System Fixed Master Load Sync Control. This appendix contains the following drawings: • 164201325---1 Fixed Master Sync Control • 164201325---2 Powerware Sync Control Interface Location For Single Module Powerware 9315 UPS System •...
Page 30
64.77 (25.5) 65.33 (25.72) DESCRIPTION: FIXED MASTER SYNC CONTROL All dimensions are in centimeters (inches) DRAWING NO: SHEET: 164201325---1 1 of 3 Powerware 9315 Fixed Master Sync Control A ---2 164201325 Rev. A 060203...
Page 31
HOLES FOR 1 INCH CONDUIT RIGHT SIDE VIEW LEFT SIDE VIEW DESCRIPTION: FIXED MASTER SYNC CONTROL All dimensions are in centimeters (inches) DRAWING NO: SHEET: 164201325---1 2 of 3 Powerware 9315 Fixed Master Sync Control A ---3 164201325 Rev. A 060203...
Page 32
As shipped, the Powerware Sync Control is setup for operation with a Powerware Hot Sync---Capacity system. For operation with a single module Powerware 9315 UPS system, the jumper between terminal points TB1---40 and TB1---41 must be removed. Removal of this jumper must be performed by an authorized service person.
Page 33
VIEW A-- A POWERWARE 9315 MODEL 30 --- 80 KVA DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 1 of 5 Powerware 9315 Fixed Master Sync Control A ---5 164201325 Rev. A 060203...
Page 34
VIEW A-- A POWERWARE 9315 MODEL 100 --- 160 KVA DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 2 of 5 Powerware 9315 Fixed Master Sync Control A ---6 164201325 Rev. A 060203...
Page 35
VIEW A-- A POWERWARE 9315 MODEL 200 --- 300 KVA DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 3 of 5 Powerware 9315 Fixed Master Sync Control A ---7 164201325 Rev. A 060203...
Page 36
MODEL 400 --- 500 KVA VIEW A-- A POWERWARE SYNC CONTROL INTERFACE DESCRIPTION: LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 4 of 5 Powerware 9315 Fixed Master Sync Control A ---8 164201325 Rev. A 060203...
Page 37
Left Side View, Reverse Transfer Cabinet (MBC) DESCRIPTION: POWERWARE 9315 POWERWARE SYNC CONTROL INTERFACE LOCATION FOR 750kVA UPS MODEL 625---750 (625-750kVA) DRAWING NO: SHEET: 164201325---2 5 of 5 Powerware 9315 Fixed Master Sync Control A ---9 164201325 Rev. A 060203...
Page 38
CUSTOMER INTERFACE PANEL (FRONT) TOP INTERIOR VIEW POWERWARE SYNC CONTROL INTERFACE LOCATION FOR DESCRIPTION: POWERWARE HOT SYNC -- CAPACITY SYSTEM WITH 1200 AMP SBM DRAWING NO: SHEET: 164201325---3 1 of 1 Powerware 9315 Fixed Master Sync Control A ---10 164201325 Rev. A 060203...
Page 39
CUSTOMER INTERFACE (FRONT) PANEL TOP INTERIOR VIEW DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR POWERWARE HOT SYNC-- CAPACITY SYSTEM WITH 2000 AMP SBM DRAWING NO: SHEET: 164201325---4 1 of 1 Powerware 9315 Fixed Master Sync Control A ---11 164201325 Rev. A 060203...
Page 40
SBM and SSBM CUSTOMER INTERFACE PANEL TOP VIEW DESCRIPTION: SBM & SSBM CUSTOMER INTERFACE PANEL DRAWING NO: SHEET: 164201325---5 1 of 1 Powerware 9315 Fixed Master Sync Control A ---12 164201325 Rev. A 060203...
Page 41
UPS OUTPUT TO CRITICAL LOAD 3 PHASE, 3 OR 4 WIRE DESCRIPTION: ONELINE DRAWING OF TYPICAL POWERWARE HOT SYNC-- CAPACITY SYSTEM DRAWING NO: SHEET: 164201325---6 1 of 1 Powerware 9315 Fixed Master Sync Control A ---13 164201325 Rev. A 060203...
Page 42
NOTE 1: There is a zero degree phase shift ONELINE DRAWING OF TYPICAL SINGLE DESCRIPTION: through the bypass windings of the MODULE POWERWARE 9315 UPS SYSTEM output transformer. DRAWING NO: SHEET: 164201325---7 1 of 1 Powerware 9315 Fixed Master Sync Control A ---14 164201325 Rev. A 060203...
Page 43
For external wiring requirements, including the minimum AWG size of external wiring, see the appropriate column in the following tables. DESCRIPTION: INSTALLATION NOTES DRAWING NO: SHEET: 164201325---8 1 of 1 Powerware 9315 Fixed Master Sync Control A ---15 164201325 Rev. A 060203...
Page 44
SINGLE MODULE 30- -500 POWERWARE 9315 UPS SYSTEM CONTROL WIRING INTERCONNECTIONS From Slave UPS To Sync Control (refer to dwg (refer to dwg Description Remarks 164201325- -2) 164201325- -1) TB6--3 TB1--1 UPS ON BYPASS UPS ON BYPASS Twist Together Twist Together...
Page 45
SINGLE MODULE 750kVA POWERWARE 9315 UPS SYSTEM CONTROL WIRING INTERCONNECTIONS From Slave UPS To Sync Control (refer to dwg (refer to dwg Description Remarks 164201325- -2) 164201325- -1) CUSTTB1--1 TB1--1 UPS ON BYPASS UPS ON BYPASS Twist Together Twist Together...
Page 46
POWERWARE 9315 UPS HOT SYNC-CAPACITY SYSTEM CONTROL WIRING INTERCONNECTIONS From Slave SBM To Sync Control (refer to dwg (refer to dwg Description Remarks 164201325- -2) 164201325- -1) TB4--3 TB1--1 UPS ON BYPASS UPS ON BYPASS Twist Together Twist Together TB4--4...
Page 47
SINGLE MODULE 30- -500 POWERWARE 9315 UPS SYSTEM CONTROL WIRING INTERCONNECTIONS From UPS System To Sync Control Description Remarks (Master) TB6--5 TB1--10 BYPASS REFERENCE BYPASS REFERENCE Twist Together Twist Together VOLTAGE TB6--6 TB1--11 TB6--11 TB1--7 TB6--12 TB1--8 SYNC VOLTAGE SYNC VOLTAGE...
Page 48
POWERWARE 9315 UPS HOT SYNC-CAPACITY SYSTEM CONTROL WIRING INTERCONNECTIONS From SBM To Sync Control Description Remarks (Master) TB6--1 TB1--10 Twist Together BYPASS REFERENCE BYPASS REFERENCE TB6--2 TB1--11 VOLTAGE Twist Together TB6--7 TB1--7 Twist Together TB6--8 TB1--8 Twist Together SYNC VOLTAGE...
Page 49
TO CRITICAL LOAD-- B STATIC TRANSFER SWITCH STATIC TRANSFER SWITCH SLAVE MASTER DESCRIPTION: SIMPLIFIED POWERWARE FIXED MASTER SYNC CONTROL BLOCK DIAGRAM DRAWING NO: SHEET: 164201325---12 1 of 1 Powerware 9315 Fixed Master Sync Control A ---21 164201325 Rev. A 060203...
Page 50
This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control A ---22 164201325 Rev. A 060203...
Page 51
All parts requiring replacement for the Factory Warranty period. If, in the opinion of Invensys Powerware, the Unit fails to meet published specifications and the defect is within the terms of this warranty, the Unit will be repaired or replaced at the option of Invensys Powerware with no charge for replacement parts.
Page 52
This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control W--2 164201325 Rev. A 060203...
Need help?
Do you have a question about the 9315 and is the answer not in the manual?
Questions and answers