Powerware 9315 Installation & Operation Manual

Powerware 9315 Installation & Operation Manual

Fixed master sync control
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Summary of Contents for Powerware 9315

  • Page 1 )L[HG 0DVWHU 6\QF &RQWURO ,167$//$7,21 23(5$7,21 0$18$/ ZZZSRZHUZDUHFRP...
  • Page 2: Important Safety Instructions

    WARNING This is a product for restricted sales distribution to informed partners. Installation restrictions or additional measures may be needed to prevent disturbances. Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 3: Table Of Contents

    ........Preparing for Wiring the Powerware Fixed Master Sync Control .
  • Page 4 Powerware Fixed Master Sync Control ..... . . Figure 11. Powerware Fixed Master Sync Control Block Diagram for a Powerware Hot Sync---Capacity System .
  • Page 5: Introduction

    The Powerware Fixed Master Sync Control maintains the syncronization of the Powerware system’s critical load outputs to a fixed master souce. The master source can be a third party UPS, utility or another Powerware system. This facilitates the uninterrupted transfer of the load from one load bus to another by means of downstream dual source solid state transfer switches.
  • Page 6: Using This Manual

    This important information indicates possible dangers pertaining to personnel safety, equipment damage, critical load protection, or operational concerns. Before installation of the Powerware Fixed Master Sync Control, read through each installation procedure. For More Information...
  • Page 7: Getting Help

    Parallel Capacity/Redundant System; and provide information about enabling, disabling, and customizing building alarms. Contact the local Powerware Field Service office for information on how to obtain copies of these manuals. Getting Help If you have a question about any of the information in this manual, or if you have a...
  • Page 8 This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 9: Getting Started

    The Powerware Fixed Master Sync Control is shipped as a separate item. It weighs approximately 80 lbs and can be mounted on any surface that can safely bear its weight.
  • Page 10: Environmental Considerations

    30_C, higher temperature rating and/or larger size wire may be necessary. For UPS external wiring requirements, including minimum AWG size of external wiring, see the Powerware 9315 Installation manual provided with the single module Powerware 9315 UPS system or the Powerware Hot Sync---Capacity system.
  • Page 11: Installing The Powerware Sync Control

    The Fixed Master Sync Control can be installed in your facility up to a maximum of 500 feet from the single module Powerware 9315 UPS or Powerware Hot Sync---Capacity system. When the Fixed Master Sync Control has been moved to its installed location, unpacked, and inspected, it is ready for installation.
  • Page 12: Figure 2. Powerware Fixed Master Sync Control Interface Location For

    TB6 Panel Typical Location Communication Panel Figure 2. Powerware Fixed Master Sync Control Interface Location for 30---80 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 13: Figure 3. Powerware Fixed Master Sync Control Interface Location For 100

    TB6 Panel Typical Communication Location Panel Figure 3. Powerware Fixed Master Sync Control Interface Location for 100---160 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 14: Figure 4. Powerware Fixed Master Sync Control Interface Locations For

    TB6 Panel Typical Location Communication Panel Figure 4. Powerware Fixed Master Sync Control Interface Locations for 200---300 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 15: Figure 5. Powerware Fixed Master Sync Control Interface Location For

    Communication Panel TB6 Panel Typical Location Figure 5. Powerware Fixed Master Sync Control Interface Location for 400---500 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 16: Figure 6. Powerware Fixed Master Sync Control Interface Location For 750 Kva Single Module Powerware 9315 Ups System

    CUST P2, P4 INTERFACE TERMINAL BOARD (CUSTTB2) Left Side View, Reverse Transfer Cabinet (MBC) Figure 6. Powerware Fixed Master Sync Control Interface Location for 750 kVA Single Module Powerware 9315 UPS System Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 17: Figure 7. Powerware Fixed Master Sync Control Interface Location For Fpowerware Hot Sync

    LANDING AREA TOP EXTERIOR VIEW CUSTOMER INTERFACE PANEL (FRONT) TOP INTERIOR VIEW Figure 7. Powerware Fixed Master Sync Control Interface Location for Powerware Hot Sync---Capacity System with 1200 Amp SBM Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 18: Figure 8. Powerware Fixed Master Sync Control Interface Location For Powerware Hot Sync

    CONDUIT LANDING AREA (FRONT) TOP EXTERIOR VIEW CUSTOMER INTERFACE (FRONT) PANEL TOP INTERIOR VIEW Figure 8. Powerware Fixed Master Sync Control Interface Location for Powerware Hot Sync---Capacity System with 2000 Amp SBM Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 19: Figure 9. Location Of (S)Sbm Customer Interface Panel Terminal Blocks Tb3, Tb4, Tb6 And Tb7

    SBM and SSBM Customer Interface Panel Top View Figure 9. Location of (S)SBM Customer Interface Panel Terminal Blocks TB3, TB4, TB6 and TB7 Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 20: Figure 10. Typical Control Wiring Termination Locations For The Powerware Fixed Master Sync Control

    EQUIPMENT GROUNDING TERMINAL JUMPER Door Open Figure 10. Typical Control Wiring Termination Locations for the Powerware Fixed Master Sync Control Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 21: Powerware Fixed Master Sync Control Operation

    Powerware Fixed Master Sync Control Operation This chapter describes the operation of the Powerware Fixed Master Sync Control with a UPS or SBM system. Preliminary Checks and Startup for SBM Systems Equipped with a Powerware Fixed Master Sync Control Installation inspection and startup procedures must be performed only by an authorized service person.
  • Page 22: Understanding Fixed Master Sync Control Operation

    Understanding Fixed Master Sync Control Operation The Powerware Fixed Master Sync Control maintains critical load synchronization from an existing system (Master) to a single Powerware 9315 module system or to a Powerware Hot Sync-Capacity System (Slave). See Figure 11 for the block diagram of this system arrangement.
  • Page 23 Under normal operating conditions, bypass sensing voltage from the slave system is provided back to its own inverter through the Powerware Fixed Master Sync Control. As long as the bypass sources feeding the slave system and the master system are available and in-phase with each other and the master critical load is in phase with its own bypass, the slave system remains synchronized with its own bypass source and the two systems remain synchronized with each other.
  • Page 24: Operation

    Figure 12. Synchronization Reference Control Operation Perform the following procedures to set up the Powerware Fixed Master Sync Control for operation with your system. Refer to Figure 13 and Table 1 for the location and explanation of the controls and indicators on the Powerware Fixed Master Sync Control.
  • Page 25: Figure 13. Powerware Fixed Master Sync Control Controls And Indicators

    Figure 13. Powerware Fixed Master Sync Control Controls and Indicators Table 1. Controls and Indicators Item Name Function and Description SYNCHRONIZED TO OWN BYPASS When illuminated, indicates that the slave is synchronized to its own bypass. SYNCHRONIZED TO MASTER When illuminated, indicates that the slave...
  • Page 26: Customer Monitoring

    Customer Monitoring An alarm for Sync Control Trouble from the Powerware Fixed Master Sync Control is provided to the single Powerware 9315 module system or Powerware Hot Sync-Capacity System as Building Alarm number 4. The alarm is activated for the following conditions: •...
  • Page 27: Maintenance Operations

    Dangerous and life-threatening voltages are present when the UPS or SBM is operating. De-energize all equipment before physically touching potentially live parts. Periodic inspections of the Powerware Fixed Master Sync Control should be made to determine if components, wiring, and connections exhibit evidence of overheating or damage.
  • Page 28 This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control 164201325 Rev. A 060203...
  • Page 29: Appendix A

    Appendix A --- Customer Information The information in this appendix will help you plan for and install your Powerware System Fixed Master Load Sync Control. This appendix contains the following drawings: • 164201325---1 Fixed Master Sync Control • 164201325---2 Powerware Sync Control Interface Location For Single Module Powerware 9315 UPS System •...
  • Page 30 64.77 (25.5) 65.33 (25.72) DESCRIPTION: FIXED MASTER SYNC CONTROL All dimensions are in centimeters (inches) DRAWING NO: SHEET: 164201325---1 1 of 3 Powerware 9315 Fixed Master Sync Control A ---2 164201325 Rev. A 060203...
  • Page 31 HOLES FOR 1 INCH CONDUIT RIGHT SIDE VIEW LEFT SIDE VIEW DESCRIPTION: FIXED MASTER SYNC CONTROL All dimensions are in centimeters (inches) DRAWING NO: SHEET: 164201325---1 2 of 3 Powerware 9315 Fixed Master Sync Control A ---3 164201325 Rev. A 060203...
  • Page 32 As shipped, the Powerware Sync Control is setup for operation with a Powerware Hot Sync---Capacity system. For operation with a single module Powerware 9315 UPS system, the jumper between terminal points TB1---40 and TB1---41 must be removed. Removal of this jumper must be performed by an authorized service person.
  • Page 33 VIEW A-- A POWERWARE 9315 MODEL 30 --- 80 KVA DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 1 of 5 Powerware 9315 Fixed Master Sync Control A ---5 164201325 Rev. A 060203...
  • Page 34 VIEW A-- A POWERWARE 9315 MODEL 100 --- 160 KVA DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 2 of 5 Powerware 9315 Fixed Master Sync Control A ---6 164201325 Rev. A 060203...
  • Page 35 VIEW A-- A POWERWARE 9315 MODEL 200 --- 300 KVA DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 3 of 5 Powerware 9315 Fixed Master Sync Control A ---7 164201325 Rev. A 060203...
  • Page 36 MODEL 400 --- 500 KVA VIEW A-- A POWERWARE SYNC CONTROL INTERFACE DESCRIPTION: LOCATION FOR SINGLE MODULE POWERWARE 9315 UPS SYSTEM DRAWING NO: SHEET: 164201325---2 4 of 5 Powerware 9315 Fixed Master Sync Control A ---8 164201325 Rev. A 060203...
  • Page 37 Left Side View, Reverse Transfer Cabinet (MBC) DESCRIPTION: POWERWARE 9315 POWERWARE SYNC CONTROL INTERFACE LOCATION FOR 750kVA UPS MODEL 625---750 (625-750kVA) DRAWING NO: SHEET: 164201325---2 5 of 5 Powerware 9315 Fixed Master Sync Control A ---9 164201325 Rev. A 060203...
  • Page 38 CUSTOMER INTERFACE PANEL (FRONT) TOP INTERIOR VIEW POWERWARE SYNC CONTROL INTERFACE LOCATION FOR DESCRIPTION: POWERWARE HOT SYNC -- CAPACITY SYSTEM WITH 1200 AMP SBM DRAWING NO: SHEET: 164201325---3 1 of 1 Powerware 9315 Fixed Master Sync Control A ---10 164201325 Rev. A 060203...
  • Page 39 CUSTOMER INTERFACE (FRONT) PANEL TOP INTERIOR VIEW DESCRIPTION: POWERWARE SYNC CONTROL INTERFACE LOCATION FOR POWERWARE HOT SYNC-- CAPACITY SYSTEM WITH 2000 AMP SBM DRAWING NO: SHEET: 164201325---4 1 of 1 Powerware 9315 Fixed Master Sync Control A ---11 164201325 Rev. A 060203...
  • Page 40 SBM and SSBM CUSTOMER INTERFACE PANEL TOP VIEW DESCRIPTION: SBM & SSBM CUSTOMER INTERFACE PANEL DRAWING NO: SHEET: 164201325---5 1 of 1 Powerware 9315 Fixed Master Sync Control A ---12 164201325 Rev. A 060203...
  • Page 41 UPS OUTPUT TO CRITICAL LOAD 3 PHASE, 3 OR 4 WIRE DESCRIPTION: ONELINE DRAWING OF TYPICAL POWERWARE HOT SYNC-- CAPACITY SYSTEM DRAWING NO: SHEET: 164201325---6 1 of 1 Powerware 9315 Fixed Master Sync Control A ---13 164201325 Rev. A 060203...
  • Page 42 NOTE 1: There is a zero degree phase shift ONELINE DRAWING OF TYPICAL SINGLE DESCRIPTION: through the bypass windings of the MODULE POWERWARE 9315 UPS SYSTEM output transformer. DRAWING NO: SHEET: 164201325---7 1 of 1 Powerware 9315 Fixed Master Sync Control A ---14 164201325 Rev. A 060203...
  • Page 43 For external wiring requirements, including the minimum AWG size of external wiring, see the appropriate column in the following tables. DESCRIPTION: INSTALLATION NOTES DRAWING NO: SHEET: 164201325---8 1 of 1 Powerware 9315 Fixed Master Sync Control A ---15 164201325 Rev. A 060203...
  • Page 44 SINGLE MODULE 30- -500 POWERWARE 9315 UPS SYSTEM CONTROL WIRING INTERCONNECTIONS From Slave UPS To Sync Control (refer to dwg (refer to dwg Description Remarks 164201325- -2) 164201325- -1) TB6--3 TB1--1 UPS ON BYPASS UPS ON BYPASS Twist Together Twist Together...
  • Page 45 SINGLE MODULE 750kVA POWERWARE 9315 UPS SYSTEM CONTROL WIRING INTERCONNECTIONS From Slave UPS To Sync Control (refer to dwg (refer to dwg Description Remarks 164201325- -2) 164201325- -1) CUSTTB1--1 TB1--1 UPS ON BYPASS UPS ON BYPASS Twist Together Twist Together...
  • Page 46 POWERWARE 9315 UPS HOT SYNC-CAPACITY SYSTEM CONTROL WIRING INTERCONNECTIONS From Slave SBM To Sync Control (refer to dwg (refer to dwg Description Remarks 164201325- -2) 164201325- -1) TB4--3 TB1--1 UPS ON BYPASS UPS ON BYPASS Twist Together Twist Together TB4--4...
  • Page 47 SINGLE MODULE 30- -500 POWERWARE 9315 UPS SYSTEM CONTROL WIRING INTERCONNECTIONS From UPS System To Sync Control Description Remarks (Master) TB6--5 TB1--10 BYPASS REFERENCE BYPASS REFERENCE Twist Together Twist Together VOLTAGE TB6--6 TB1--11 TB6--11 TB1--7 TB6--12 TB1--8 SYNC VOLTAGE SYNC VOLTAGE...
  • Page 48 POWERWARE 9315 UPS HOT SYNC-CAPACITY SYSTEM CONTROL WIRING INTERCONNECTIONS From SBM To Sync Control Description Remarks (Master) TB6--1 TB1--10 Twist Together BYPASS REFERENCE BYPASS REFERENCE TB6--2 TB1--11 VOLTAGE Twist Together TB6--7 TB1--7 Twist Together TB6--8 TB1--8 Twist Together SYNC VOLTAGE...
  • Page 49 TO CRITICAL LOAD-- B STATIC TRANSFER SWITCH STATIC TRANSFER SWITCH SLAVE MASTER DESCRIPTION: SIMPLIFIED POWERWARE FIXED MASTER SYNC CONTROL BLOCK DIAGRAM DRAWING NO: SHEET: 164201325---12 1 of 1 Powerware 9315 Fixed Master Sync Control A ---21 164201325 Rev. A 060203...
  • Page 50 This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control A ---22 164201325 Rev. A 060203...
  • Page 51 All parts requiring replacement for the Factory Warranty period. If, in the opinion of Invensys Powerware, the Unit fails to meet published specifications and the defect is within the terms of this warranty, the Unit will be repaired or replaced at the option of Invensys Powerware with no charge for replacement parts.
  • Page 52 This Page Intentionally Left Blank. Powerware 9315 Fixed Master Sync Control W--2 164201325 Rev. A 060203...
  • Page 53     5HY $...

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